Volume 29 Issue 3
Mar.  2014
Turn off MathJax
Article Contents
WANG Bin, DENG Xiao-zhong, DANG Yu-gong, LI Tian-xing, LI Geng-geng. Processing principle and tooth surface determination of equal base circle bevel gear using disc cutter[J]. Journal of Aerospace Power, 2014, 29(3): 663-671. doi: 10.13224/j.cnki.jasp.2014.03.026
Citation: WANG Bin, DENG Xiao-zhong, DANG Yu-gong, LI Tian-xing, LI Geng-geng. Processing principle and tooth surface determination of equal base circle bevel gear using disc cutter[J]. Journal of Aerospace Power, 2014, 29(3): 663-671. doi: 10.13224/j.cnki.jasp.2014.03.026

Processing principle and tooth surface determination of equal base circle bevel gear using disc cutter

doi: 10.13224/j.cnki.jasp.2014.03.026
  • Received Date: 2013-01-05
  • Publish Date: 2014-03-28
  • The equal base circle bevel gear was machined with a disc cutter. Based on the equal base circle bevel gear theory, its feasibility was analyzed, the mathematical model of the disc cutter was established; then the processing coordinate system of this special bevel gear was constructed based on disc cutter, while the mutual transformation of the cutting coordinate system was analyzed and obtained. The expression of tooth surface was obtained through solving the meshing equation of conjugate contact point when cutting this gear with a disk cutter. This new tooth surface was compared with a theoretical tooth surface based on finger cutter theory, and the machining and the theroretical tooth surface are simulated. The results show that: by reasonable design of the disc cutter section shape, the rotary angle in machining, the tilt angle and tilt center in machining, the actual tooth surface using disc cutter machining and the theroretical tooth surface are similar to the meet engineering requirments, and the equal base circle bevel gear can be processed using disc cutter.

     

  • loading
  • [1]
    蔡春源,程乃士.等基圆曲线齿锥齿轮原理:中国,91210712.X[P].1991-12-15.
    [2]
    巩云鹏.等基圆曲线齿锥齿轮传动原理、强度分析与跑合仿真研究[D].沈阳:东北大学,1996. GONG Yunpeng.Study on transmission theory,strength analysis and running-in simulation of equal base circle bevel gear[D].Shenyang:Northeastern University,1996.(in Chinese)
    [3]
    Huston R L,Coy J J.Ideal spiral bevel geara new approach to surface geometry[J].Journal of Mechanical Design,1981,103(1):26-30.
    [4]
    蔡春源,程乃士,胡进,等.等基圆曲线齿锥齿轮原理[J].机械工程学报,1992,28(3):61-64. CAI Chunyuan,CHENG Naishi,HU Jin,et al.Principle of equal base circle bevel gear[J].Chinese Journal of Mechanical Engineering,1992,28(3):61-64.(in Chinese)
    [5]
    巩云鹏,张伟华,蔡春源,等.等基圆锥齿轮的齿面啮合特性分析[J].东北大学学报:自然科学版,1997,18(增刊):360-364. GONG Yunpeng,ZHANG Weihua,CAI Chunyuan, et al.Analysis of gearing property of equal base circle bevel gear[J].Journal of Northeastern University:Natural Science,1997,18(suppl. ):360-364.(in Chinese)
    [6]
    张伟华,巩云鹏,王丹,等.等基圆锥齿轮的齿面几何与修形分析[J].东北大学学报:自然科学版,2000,21(4):390-393. ZHANG Weihua,GONG Yunpeng WANG Dan,et al.Analysis of tooth geometry and modification of equal base circle bevel gear[J].Journal of Northeastern University:Natural Science,2000,21(4):390-393.(in Chinese)
    [7]
    Lo C C.Efficient cutter-path planning for five-axis surface machining with a flat-end cutter[J].Computer Aided Design,1999,31(9):557-566.
    [8]
    GONG Yunpeng,DING Shichao,CAI Cunyuan.Analysis of tooth form error of equal base circle bevel gear[J].Journal of Mechanical Engineering of China:English Edition,1996,18(1):52-54.
    [9]
    方宗德,曹雪梅,沈云波.弧线齿面齿轮的齿面设计与加工[J].航空动力学报,2010,25(1):224-227. FANG Zongde,CAO Xuemei,SHEN Yunbo.Tooth surface design and manufacture for arcuate tooth trace face-gear[J].Journal of Aerospace Power,2010,25(1):224-227.(in Chinese)
    [10]
    蔡香伟,方宗德,苏进展.弧线齿面齿轮的几何设计和数控加工[J].机械科学与技术,2012,31(11):1781-1785. CAI Xiangwei,FANG Zongde,SU Jinzhan.Geometrical design and manufacture on NC machine for face gear with arcuate tooth[J].Mechanical Science and Technology,2012,31(11):1781-1785.(in Chinese)
    [11]
    Suh S H,Lee E S,Kim H C,et al.Geometric error measurement of spiral bevel gears using a virtual gear model for STEP-NC[J].International Journal of Machine Tools and Manufacture,2002,42(3):335-342.
    [12]
    Litvin F L,Wang A G,Handschuh R F.Computerized generation and simulation of meshing and contact of spiral bevel gears with improved geometry[J].Computure Methods in Applied Mechanics and Engineering,1998,158(1):35-64.
    [13]
    王昱潭,李文彬,刘倩.球面圆弧锥齿轮接触点轨迹方程[J].农业工程学报,2012,28(3):65-69. WANG Yutan,LI Wenbin,LIU Qian.Contact point trajectory equations of spherical arc bevel gears[J].Transactions of the Chinese Society of Agricultural Engineering,2012,28(3):65-69.(in Chinese)
    [14]
    WANG Fulin,YI Chuanyun,WANG Tao,et al.A generating method for digital gear tooth surfaces[J].The International Journal Advanced Manufactaring Technology,2006,28(516):474-485.
    [15]
    SUN Yuwen,XU Jinting,GUO Dongming,et al.A unified localization approach for machining allowance optimization of complex curved surfaces[J].Precision Engineering,2009,33(4):516-523.
    [16]
    Michalski J,Skoczylas L.A comparative analysis of the geometrical surface texture of a real and virtual model of a tooth flank of a cylindrical gear[J].Journal of Materials Processing Technology,2008,204(1):331-342.
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Article Metrics

    Article views (1632) PDF downloads(857) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return