Volume 31 Issue 1
Jan.  2016
Turn off MathJax
Article Contents
Article Navigation >  Journal of Aerospace Power  > 2016  >  31(1): 10-16
ZHANG Xiao-wei. Application of metal additive manufacturing in aero-engine[J]. Journal of Aerospace Power, 2016, 31(1): 10-16. doi: 10.13224/j.cnki.jasp.2016.01.002
Citation: ZHANG Xiao-wei. Application of metal additive manufacturing in aero-engine[J]. Journal of Aerospace Power, 2016, 31(1): 10-16. doi: 10.13224/j.cnki.jasp.2016.01.002
shu

Application of metal additive manufacturing in aero-engine

doi: 10.13224/j.cnki.jasp.2016.01.002

  • Development Research Center of China, Aviation Industry Corporation of China, Beijing 100029, China

  • Received Date: 2014-05-21
  • Publish Date: 2016-01-28
    Abstract
  • Additive manufacturing (AM), as one of the most competitive manufacture technologies around the world, was investigated for the application of metal parts in aero-engine. The principles, connotations and development of typical AM technologies applied for metal materials' direct energy deposit (DED) and powder bed fusion (PBF), were analyzed in emphasis. Furthermore, the applications of AM in the development of commercialized aero-engine parts, such as fuel nozzle and low pressure turbine blade, and in the repairing of aero-engine parts, such as turbine blade, whole blisk and gear, were summarized. It is indicated that metal AM technology is suitable for aero-engine parts made from metal material, such as titanium alloy, nickel-based alloy, titanium-aluminium (Ti-Al) alloy, etc. AM technology shows the advantages in design, manufacture and affordability, which are important for the future development of aero-engine industry.

     

    • FullText(HTML)
  • loading
    • References(71)
  • [1]
    Chua C K,Leong K F,Lim C C S.Rapid prototyping:principles and applications[M].Singapore:World Scientific Publishing Company,2010.
    [2]
    Venuvinod P K,Ma W.Rapid prototyping:laser-based and other technologies[M].Richmond,TX,USA:Springer,2003.
    [3]
    Doubrovski Z,Verlinden J C,Geraedts J M P.Optimal design for additive manufacturing:opportunities and challenges[C]//Proceedings of the ASME 2011 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference,DETC2011-48131.Washington DC,USA:ASME,2011:635-646.
    [4]
    Beaman J J,Barlow J W,Bourell D L,et al.Solid free-form fabrication:a new direction in manufacturing[M].Boston:Kluwer Academic Publishers,1997.
    [5]
    Gibson I,Rosen D W,Stucker B.Additive manufacturing technologies:rapid prototyping to direct digital manufacturing[M].New York,USA:Springer,2010.
    [6]
    Fink C W.An overview of additive manufacturing:Part I[J].AMMTIAC Quarterly,2009,4(2):7-11.
    [7]
    吴复尧,刘黎明,许沂,等.3D打印技术在国外航空航天领域的发展动态[J].飞航导弹,2013(12):10-15.
    [8]
    SAE International.AMS4999A Titanium alloy direct deposited products Ti-6Al-4V annealed[S].Warrendale PA,USA:SAE International,2011.
    [9]
    ASTM International.ASTMF2792-12a Standard terminology for additive manufacturing technologies[S].West Consho-hocken,PA,USA:ASTM Internatonal,2012.
    [10]
    卢秉恒,李涤尘.增材制造(3D打印)技术发展[J].机械制造与自动化,2013,42(4):1-4. LU Bingheng,LI Dichen.Development of the additive manufacturing (3D printing) technology[J].Machine Building & Automation,2013,42(4):1-4.(in Chinese)
    [11]
    Choi J,Chang Y.Characteristics of laser aided direct metal/material deposition process for tool steel[J].International Journal of Machine Tools and Manufacture,2005,45(4):597-607.
    [12]
    Mueller D H,Mueller H.Experiences using rapid prototyping techniques to manufacture sheet metal forming tools[C]//Proceeding of ISATA Conference.Dublin,Ireland:Citeseer.2000:1-9.
    [13]
    Whitney T J,Gibson T,Lafdi K,et al.A hybrid metal-to-composite joint fabricated through additive manufacturing processes[C]//ASME Proceedings of Design,Materials,and Manufacturing,IMECE2012-89540.Houston,Texas,USA:ASME,2012:929-932.
    [14]
    Peter C C.A combinatorial approach to the development of composition-microstructure-property relationships in titanium allows using directed laser deposition[D].Columbus,OH:The Ohio State University,2004.
    [15]
    Vayrea B,Vignat F,Villeneuve F.Designing for additive manufacturing[R].Felix Grenoble,France:45th CIRP Conference on Manufacturing Systems,2012:632-637.
    [16]
    Wohlers T T.Wohlers report 2013:additive manufacturing and 3D printing state of the industry,annum world-wide progress report 2013[R].Coloralo,USA:Wohlers Associates Inc.,2013.
    [17]
    Dave V R,Matz J E,Eagar T W.Electron beam solid freeform fabrication of metal parts[C]//Proceedings of the Solid Freeform Fabrication Symposium.East Hart-ford,USA:Pratt & Whitney,1995:64-71.
    [18]
    Taminger K M B,Hafley R A.Electron beam freeform fabrication:a rapid metal deposition process[C]//Proceedings of the 3rd Annual Automotive Composites Conference.Troy,MI:Society of Plastics Engineer,2003:9-10.
    [19]
    Taminger K M B,Hafley R A.Characterization of aluminum produced by electron beam freeform fabrication[C]//Proceedings of the 13th Solid Freeform Fabrication Symposium.Austin,TX; University of Texas,2002:482-489.
    [20]
    王华明,张凌云,李安,等.高性能航空金属材料激光快速成形与激光表面改性研究进展[C]//2005年中国机械工程学会年会第11届全国特种加工学术会议论文集.重庆:中国机械工程学会特种加工分会,2005:390-392.
    [21]
    王华明,张述泉,王向明.大型钛合金结构件激光直接制造的进展与挑战[J].中国激光,2009,36(12):3204-3209. WANG Huaming,ZHANG Shuquan,WANG Xiangming.Progress and challenges of laser direct manufacturing of large titanium structural components[J].Chinese Journal of Lasers,2009,36(12):3204-3209.(in Chinese)
    [22]
    李延民,李建国,杨海欧,等.金属零件激光直接成形[J].应用激光,2002,22(2):140-144. LI Yanmin,LI Jianguo,YANG Haiou,et al.Laser direct forming of metal components[J].Applied Laser,2002,22(2):140-144.(in Chinese)
    [23]
    费群星,张雁,谭永生.镍基合金激光直接制造的显微组织与缺陷分析[J].热加工工艺,2006,35(19):1-4. FEI Qunxing,ZHANG Yan,TAN Yongsheng.Investigation on microstructure and defect of Ni-based alloys fabri-cated by laser direct manufacturing (LDM)[J].Hot Working Technology,2006,35(19):1-4.(in Chinese)
    [24]
    Shen N G,Chou K.Simulations of thermo-mechanical characteristics in electron beam additive manufacturing[C]//Proceedings of the ASME 2012 International Mechanical Engineering Congress & Exposition.Texas,USA:ASME,2012:67-74.
    [25]
    Shen N G,Chou K.Thermal modeling of electron beam additive manufacturing process-powder sintering effects[C]//Proceedings of the ASME 2012 International Manufacturing Science and Engineering Conference.Indiana,USA:ASME,2012:287-295.
    [26]
    Vayre B,Vignata F,Villeneuve F.Identification on some design key parameters for additive manufacturing:application on electron beam melting[J].Procedia CIRP,2013,7:264-269.
    [27]
    Ladani L,Roy L.Mechanical behavior of Ti-6Al-4V manufactured by electron beam additive fabrication[R].Madison,WI:ASME 2013 International Manufacturing Science and Engineering Conference,MSEC 2013-1105,2013.
    [28]
    Hussein A,Hao L,Yan C Z,et al.Advanced lattice support structures for metal additive manufacturing[J].Journal of Materials Processing Technology,2013,213(7):1019-1026.
    [29]
    Kerbrat O,Mognol P,Hascoet J Y.A new DFM approach to combine machining and additive manufacturing[J].Computers in Industry,2011,62(7):684-692.
    [30]
    Beaman J J,Deckard C R.Selective laser sintering with assisted powder handling:US,4938816[P].1990-07-03.
    [31]
    Yih P,Chung D D.Powder metallurgy fabrication of metal metal matrix composites using coated fillers[J].International Journal of Powder Metallurgy,1995,31(4):335-340.
    [32]
    Agarwala M,Bourell D,Beaman J,et al.Direct selective laser sintering of metals[J].Rapid Prototyping Journal,1995,1(1):26-36.
    [33]
    Santos E C,Shiomi M,Osakada K,et al.Rapid manufacturing of metal components by laser forming[J].International Journal of Machine Tools and Manufacturing,2006,46(12):1459-1468.
    [34]
    Khaing M W,Fuh J Y H,Lu L.Direct metal laser sintering for rapid tooling:processing and characterisation of EOS parts[J].Journal of Materials Processing Technology,2001,113(1/2/3):269-272.
    [35]
    Kruth J P,Mercelis P,Vaerenbergh J V,et al.Binding mechanisms in selective laser sintering and selective laser melting[J].Rapid Prototyping Journal,2005,11(1):26-36.
    [36]
    赵晓,魏青松,刘颖,等.激光选区熔化技术成形S136模具钢研究[C]//第15届全国特种加工学术会议论文集:下集.南京:中国机械工程学会特种加工分会,2013:304-308.
    [37]
    刘锦辉,史玉升,陈康华,等.选择性激光烧结复合粉末法制造合金零件[J].华中科技大学学报:自然科学版,2006,34(5):83-85. LIU Jinhui,SHI Yusheng,CHEN Kanghua,et al.Fabrication of alloy parts by composite powders via selective laser sintering[J].Journal of Huazhong University of Science and Technology:Nature Science Edition,2006,34(5):83-85.(in Chinese)
    [38]
    孙健峰.激光选区熔化Ti6Al4V可控多孔结构制备及机理研究[D].广州:华南理工大学,2013. SUN Jianfeng.Research on fabrication and forming mechanism of controllable porous structure of Ti6Ai4V based on selective laser melting[D].Guangzhou:South China University of Technology,2013.(in Chinese)
    [39]
    Gong X B,Chou K.Characterization of sintered Ti-6Al-4V powers in electron beam additive manufacturing[R].ASME Paper MSEC2013-1131,2013.
    [40]
    巩水利,锁红波,李怀学.金属增材制造技术在航空领域的发展与应用[J].航空制造技术,2013(13):66-71. GONG Shuili,SUO Hongbo,LI Huaixue.Development and application of metal additive manufacturing technology[J].Aeronautical Manufacturing Technology,2013(13):66-71.(in Chinese)
    [41]
    Keicher D M,Miller W D,Smugeresky J E,et al.Laser engineered net shaping (LENSTMS) beyond rapid prototyping to direct fabrication[C]//Proceedings of the 12th TMS Annual Meeting.Texas,USA:Mineral,Metals and Materials Society,1998:369-377.
    [42]
    郭朝邦,胡丽荣,胡冬冬,等.3D打印技术及其军事应用发展动态[J].战术导弹技术,2013(6):1-4. GUO Chaobang,HU Lirong,HU Dongdong,et al.3D printing technology and recent application in military fields[J].Tactical Missile Technology,2013(6):1-4.(in Chinese)
    [43]
    李怀学,巩水利,孙帆,等.金属零件激光增材制造技术的发展及应用[J].航空制造技术,2012(20):26-31. LI Huaixue,GONG Shuili,SUN Fan,et al.Development and application of laser additive manufacturing for metal component[J].Aeronautical Manufacturing Technology,2012(20):26-31.(in Chinese)
    [44]
    颜永年,张人佶,林峰.激光快速成形技术的新进展[J].新技术新工艺,2006(9):7-9. YAN Yongnian,ZHANG Renji,LIN Feng.New development of laser rapid prototyping technique[J].New Technology & New Process,2006(9):7-9.(in Chinese)
    [45]
    Dutta B,Froes F H.Additive manufacturing of titanium alloys[J].Advanced Materials & Processes,2014,2:18-23.
    [46]
    Rockel D,Hupfer A,Kau H P.An evaluation of the potential of additive manufacturing technologies in future aero engine design[R].AIAA 2013-3617,2013.
    [47]
    Rockel D,Weihard S,Hachmann A,et al.Numerical investigation of an additively manufactured compressor casing:the effect of auxetic structures on the tip clearances[R].ASME Paper GT2013-95736,2013.
    [48]
    LI Peng,YANG Taiping,LI Sheng,et al.Direct laser fabrication of nickel alloy samples[J]. International Journal of Machine Tools and Manufacture,2005,45(11):1288-1294.
    [49]
    Tobar M,Amado J,Lamas J,et al.Effect of processing parameters in manufacturing of 3D parts through laser direct metal deposition[C]//Proceedings of the 36th International MATADOR Conference.London:Springer,2010:451-454.
    [50]
    Dinda G P,Dasgupta A K,Mazumder J.Texture control during laser deposition of nickel-based superalloy[J].Scripta Materialia,2012,67(5):503-506.
    [51]
    Tabernero I,Lamikiz A,Martinez S,et al.Evaluation of the mechanical properties of Inconel 718 components built by laser cladding[J].International Journal of Machine Tools and Manufacture,2011,51(6):465-470.
    [52]
    Acharya R,Bansal R,Gambone J J,et al.Modeling of solidification and microstructure evolution in the scanning laser epitaxy (SLE) process for additive manufacturing with nickel-base superalloy powders[R].ASME Paper IMECE2013-66807,2013.
    [53]
    刘奋成,林鑫,杨高林,等.不同气氛激光立体成形镍基高温合金Inconel 718的显微组织和力学性能[J].金属学报,2010,46(9):1047-1054. LIU Fencheng,LIN Xin,YANG Gaolin,et al.Microstructures and mechanical properties of laser solid formed nickle base superalloy Inconel 718 prepared in different atmospheres[J].Acta Metallurcica Sinca,2010,46(9):1047-1054.(in Chinese)
    [54]
    Zhu G X,Li D C,Zhang A F,et al.The influence of laser and powder defocusing characteristics on the surface quality in laser direct metal deposition[J].Optics and Laser Technology,2012,44(2):349-356.
    [55]
    Pi G,Zhang A F,Zhu G X,et al.Research on the forming process of three-dimensional metal parts fabricated by laser direct metal forming[J].International Journal of Advanced Manufacturing Technology,2011,57(9):481-487.
    [56]
    李涤尘,贺健康,田小永,等.增材制造:实现宏微观结构一体化制造[J].机械工程学报,2013,49(6):129-135. LI Dichen,HE Jiankang,TIAN Xiaoyong,et al.Additive manufacturing:integrated fabrication of macro/micro-structure[J].Journal of Mechanical Engineering,2013,49(6):129-135.(in Chinese)
    [57]
    Aizenberg J,Muller D A,Grazul J L,et al.Direct fabrication of large micro patterned single crystals[J].Science,2003,299:1205-1208.
    [58]
    张亚玮,张述泉,王华明.激光熔化沉积定向快速凝固高温合金组织及性能[J].稀有金属材料与工程,2008,37(1):169-172. ZHANG Yawei,ZHANG Shuquan,WANG Huaming.Microstructure and mechanical properties of directional rapidly solidified Ni-base superalloy Rene95 by laser melting deposition manufacturing[J].Rare Metal Materials and Engineering,2008,37(1):169-172.(in Chinese)
    [59]
    王华明.金属材料激光表面改性与高性能金属零件激光快速成形技术研究进展[J].航空学报,2002,23(5):473-478. WANG Huaming.Research progress on laser surface modifications of metallic materials and laser rapid forming of high performance metallic components[J].Acta Aeronautica et Astronautica Sinica,2002,23(5):473-478.(in Chinese)
    [60]
    Fujita Y,Saida K,Nishimoto K.Laser epitaxial cladding of Ni-based single crystal superalloy[J].Materials Science Forum,2008,580:67-70.
    [61]
    张永忠,石力开,章萍芝,等.激光快速成形镍基高温合金研究[J].航空材料学报,2002,22(1):22-25. ZHANG Yongzhong,SHI Likai,ZHANG Pingzhi,et al.Research on laser direct deposition of nickel base superalloy[J].Journal of Aeronautical Materials,2002,22(1):22-25.(in Chinese)
    [62]
    Tabernero I,Lamikiz A,Martinez S,et al.Evaluation of the mechanical properties of Inconel 718 components built by laser cladding[J].International Journal of Tools and Manufacture,2011,51(6):465-470.
    [63]
    Qi H,Azer M,Ritter A.Studies of standard heat treat-ment effects on microstructure and mechanical properties of laser net shape manufactured Inconel 718[J].Metallurgical and Materials Transactions:A,2009,40(10):2410-2422.
    [64]
    Liu F,Lin X,Yang G,et al.Recrystallization and its influence on microstructures and mechanical properties of laser solid formed nickel base superalloy Inconel 718[J].Rare Metals,2011,30(1):433-438.
    [65]
    Gaumann M,Bezencon C,Canalis P,et al.Singlecrystal laser deposition of superalloys:processing-microstructure maps[J].Acta Materialia,2001,49(6):1051-1062.
    [66]
    Wohlers T.Rapid prototyping,tooling and manufacturing state of the industry annual worldwide progress report[M].Fort Collins,CO:Wohlers Associates,Inc.,2006.
    [67]
    柏林,黄建云,吉芬,等.高能束流增材制造技术引领飞行器结构设计新变革[J].航空制造技术,2013(21):26-29. BO Lin,HUANG Jianyun,JI Fen,et al.Transformation of air vehicle structural design led by high energy beam manufacturing technology[J].Aeronautical Manufacturing Technology,2013(21):26-29.(in Chinese)
    [68]
    Dutta B,Palaniswami S,Choi J,et al.Rapid manufacturing and remanufacturing of DoD components using direct metal deposition[J].AMMTIAC Quarterly,2011,6(2):5-9.
    [69]
    Kelbassa I,Albus P,Dietrich J,et al.Manufacture and repair of aero engine components using laser technology[C] //Proceedings of the 3rd Pacific International Conference on Application of Lasers and Optics 2008.Beijing:[s.n.],2008:208-212.
    [70]
    Lu L,Fuh J,Wong Y S.Laser-induced materials and processes for rapid prototyping[M].New York:Springer Science-Business Media,2001.
    [71]
    王红霖.3D打印技术制造业发展新趋势[J].现代工业经济和信息化,2013(5):23-25.
    • Relative Articles
    • Supplements(0)
    • Cited By
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索
    Get Citation
    PDF(775.0KB)
    XML

    Article Metrics

    Article views (1764) PDF downloads(792) Cited by()
    Proportional views
    Related

    Copyright © 《Journal of Aerospace Power》 All Rights Reserved.

    Supported by: Beijing Renhe Information Technology Co., Ltd.  

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return