Volume 36 Issue 7
Jul.  2021
Turn off MathJax
Article Contents
Article Navigation >  Journal of Aerospace Power  > 2021  >  36(7): 1499-1508
LI Yanming, CHI Qingxin, LIU Huan, TONG Wenwei, ZHAO Shiwei, GAO Zhikun. High temperature behaviors of three coatings on nickel-based superalloy DSM11[J]. Journal of Aerospace Power, 2021, 36(7): 1499-1508. doi: 10.13224/j.cnki.jasp.20200448
Citation: LI Yanming, CHI Qingxin, LIU Huan, TONG Wenwei, ZHAO Shiwei, GAO Zhikun. High temperature behaviors of three coatings on nickel-based superalloy DSM11[J]. Journal of Aerospace Power, 2021, 36(7): 1499-1508. doi: 10.13224/j.cnki.jasp.20200448
shu

High temperature behaviors of three coatings on nickel-based superalloy DSM11

doi: 10.13224/j.cnki.jasp.20200448

  • Shenyang Engine Research Institute, Aero Engine Corporation of China, Shenyang 110015, China

  • Received Date: 2020-10-24
  • Publish Date: 2021-07-28
    Abstract
  • Three coatings (Al-Si coating, Al coating and Co-Al coating) were prepared on the surface of nickel-based superalloy DSM11. The hot corrosion behaviors in the salt of 5%NaCl+95%Na2SO4 (mass fraction) at 900℃ and the fatigue property at 800℃ were investigated. The coatings after corrosion for 200h at 900℃, Al-Si and Co-Al coatings had excellent hot corrosion resistance to further hot corrosion because of a continuous and dense Al2O3 protective layer on the surface. Al coating had poorer hot corrosion resistance for a mixed oxidation layer in the corrosion area, which could not prevent hot corrosion. After fatigue test of the coatings at 800℃, the alloy samples were prone to rapid fracture that a lot of micro cracks appeared on the surface of Al coating. Co-Al and Al coatings showed better high-temperature fatigue performance. In order to select the most suitable protective coating of nickel-based superalloy, service environment and integrated performance should be fully considered.

     

    • FullText(HTML)
  • loading
    • References(30)
  • [1]
    王会阳,安云岐,李承宇,等.镍基高温合金材料的研究进展[J].材料导报,2011,25(11):482-486. WANG Huiyang,AN Yunqi,LI Chengyu,et al.Research progress of Ni-based superalloys[J].Materials Reports,2011,25(11):482-486.(in Chinese)
    [2]
    RAISSON G,GUÉDOU J Y,GUICHARD D,et al.Production of net-shape static parts by direct hiping of nickel base superalloy prealloyed powders[J].Advanced Materials Research,2011,278:277-282.
    [3]
    鲍庆煌,叶兵,蒋海燕,等.镍基高温合金耐腐蚀性能的研究进展[J].材料导报,2015,29(17):128-134. BAO Qinghuang,YE Bing,JIANG Haiyan,et al.Research progress on the corrosion resistance of nickel-based superalloy[J].Materials Reports,2015,29(17):128-134.(in Chinese)
    [4]
    赵亚洲.航空燃气轮机涡轮叶栅烧蚀问题的数值研究[D].北京:中国科学院,2016. ZHAO Yazhou.Numerical study on erosion of aero gas turbine cascade[D].Beijing:Chinese Academy of Science,2016.(in Chinese)
    [5]
    TAHER A.Corrosion behavior of copper-nickel alloy in marine environment[J].Applied Mechanics and Materials,2015,799/800:222-231.
    [6]
    宁礼奎,郑志,谭毅,等.一种新型定向凝固镍基高温合金抗热腐蚀性能的研究[J].金属学报,2009,45(2):35-40. NING Likui,ZHENG Zhi,TAN Yi,et al.Study on hot corrosion resistance of a new directional solidification Ni-based superalloy[J].Acta Metallurgica Sinica,2009,45(2):35-40.(in Chinese)
    [7]
    SHRESTHA S,STURGEON A J.The use of advanced thermal spray processes for corrosion protection in marine environments[J].Materials Technology,2005,20(2):85-91.
    [8]
    SIDHU T S,PRAKASH S,AGRAWAL R D.Hot corrosion and performance of nickel-based coatings[J].Current Science,2006,90(10):41-47.
    [9]
    SINGH H,PURI D,PRAKASH S,et al.Investigations on role of plasma sprayed NiCrAlY and Ni-20Cr coatings to combat hot corrosion[J].Materials Science and Technology,2007,23(6):736-744.
    [10]
    吴多利,张洪宇,韦华,等.镍基高温合金表面四种涂层热腐蚀性能的研究[J].材料科学研究,2014,3(2):30-35. WU Duoli,ZHANG Hongyu,WEI Hua,et al.Hot corrosion behaviors of four coatings on Ni-based superalloy[J]. Research of Materials Science,2014,3(2):30-35.(in Chinese)
    [11]
    SHIRVANI K,SAREMI M,NISHIKATA A,et al.The role of silicon on microstructure and high temperature performance of aluminide coating on superalloy In-738LC[J].Materials Transactions,2002,43(10):2622-2628.
    [12]
    王心悦,辛丽,韦华,等.Al-Si共渗涂层对M951合金高温氧化和热腐蚀的影响[J].材料研究学报,2012,26(6):643-651. WANG Xinyue,XIN Li,WEI Hua,et al.Influence of Al-Si coating on oxidation and hot corrosion of a nickel-base superally M951[J].Chinese Journal of Materials Research,2012,26(6):643-651.(in Chinese)
    [13]
    王蔓,刘建平,张凡云,等.铝硅涂层对DZ417G合金力学性能的影响[J].热加工工艺,2013,42(22):114-115. WANG Man,LIU Jianping,ZHANG Fanyun,et al.Effect of Al-Si diffusion coating on mechanical properties of DZ417G superalloy[J].Hot Working Technology,2013,42(22):114-115.(in Chinese)
    [14]
    CHEN C,YAN X,ZHANG X,et al.Effect of aluminized coating on combined low and high cycle fatigue life of turbine blade at elevated temperature[J].Journal of Engineering for Gas Turbines and Power,2019,141(3):031018.1-031018.7.
    [15]
    刘永,滕志强,施国梅,等.铝硅渗层中不同硅含量对渗层及材料性能的影响[J].热加工工艺,2014,43(24):158-160. LIU Yong,TENG Zhiqiang,SHI Guomei,et al.Effect of different forms of silicion distribution on coating and material properties of Al-Si coating[J].Hot Working Technology,2014,43(24):158-160.(in Chinese)
    [16]
    周杰.航空发动机涡轮叶片疲劳寿命及可靠性分析[D].成都:电子科技大学,2019. ZHOU Jie.Fatigue life and reliability analysis of aeroengine turbine blade[D].Chengdu:University of Electronic Science and Technology,2019.(in Chinese)
    [17]
    LEE K K,LEE K H,HAN S H.Use of an orthogonal array based on the Kriging model to maximize the fatigue life of a turbine blade[J].International Journal of Structural Integrity,2011,2(3):303-312.
    [18]
    黄爱萍,黄家经.航空发动机涡轮叶片高温振动疲劳实验方法研究[C]//中国航空学会第七届动力年会论文摘要集.北京:中国航空学会,2010:1-7.
    [19]
    范其香.王铁钢,刘艳梅,等.镍基高温合金上Co改性铝化物涂层的组织结构与耐蚀性能[J].中国表面工程,2015,28(5):116-122. FAN Qixiang,WANG Tiegang,LIU Yanmei,et al.Micro structure and corrosion behavior of Co modified aluminide coatings on Ni-based superalloy[J].China Surface Engineering,2015,28(5):116-122.(in Chinese)
    [20]
    黄烁,王磊,黄炎,等.定向凝固镍基DZ792及DZ792G合金的热腐蚀行为[J].东北大学学报,2013,34(11):1580-1584. HUANG Shuo,WANG Lei,HUANG Yan,et al.High temperature hot corrosion behaviors of directional solidification Ni-base superalloy DZ792 and DZ792G[J].Journal of Northeastern University,2013,34(11):1580-1584.(in Chinese)
    [21]
    李艳明,刘欢,乔志,等.镍基高温合金DD5、DD10和DSM11热腐蚀行为比较[J].中国有色金属学报,2020,30(9):2105-2115. LI Yanming,LIU Huan,QIAO Zhi,et al.Comparison on hot corrosion behaviors of Ni-base superalloy DD5,DD10 and DSM11[J].The Chinese Journal of Nonferrous Metals,2020,30(9):2105-2115.(in Chinese)
    [22]
    周桂娟.K452合金及其Al-Si渗层抗高温氧化和热腐蚀性能研究[D].哈尔滨:哈尔滨工程大学,2012. ZHOU Guijuan.High temperature oxidation and hot corrosion resistance of K452 alloy and Al-Si layer[D].Harbin:Harbin Engineering University,2012.(in Chinese)
    [23]
    张明慧.镍基高温合金Al-Si涂层的制备及抗高温腐蚀性能研究[D].沈阳:东北大学,2014. ZHANG Minghui.Preparation and research of the high temperature corrosion resistance of the Al-Si coating on Ni-based superalloy[D].Shenyang:Northeastern University,2014.(in Chinese)
    [24]
    马春春,孙建刚,刘镇洋,等.Co,Al共渗涂层的性能研究[J].热喷涂技术,2016,8(2):30-35. MA Chunchun,SUN Jiangang,LIU Zhenyang,et al.Study of Co, Al coating by pack cementation process[J].Thermal Spray Technology,2016,8(2):30-35.(in Chinese)
    [25]
    RAHMAN A,CHAWLA V,JAYAGANTHAN R,et al.Study of cyclic hot corrosion of nanostructured Cr/Co-Al coatings on superalloy[J].Materials Chemistry and Physics,2011,126(1/2):253-261.
    [26]
    黄志伟,袁福河,王中光,等.M38镍基高温合金高温低周疲劳性能及断裂机制[J].金属学报,2007,43(10):1025-2030. HUANG Zhiwei,YUAN Fuhe,WANG Zhongguang,et al.Low cycle fatigue properties and fracture mechanisms of M38 nickel base superalloys at high temperature[J].Acta Metallurgica Sinica,2007,43(10):1025-2030.(in Chinese)
    [27]
    鲁金涛,朱圣龙,王福会.NiCrAlY共渗涂层对K417G合金拉伸与疲劳性能的影响[J].中国表面工程,2013,26(3):51-57. LU Jintao,ZHU Shenglong,WANG Fuhui.Effect of co-deposited of NiCrAlY coatings on tensile and fatigue behaviors of K417G alloy[J].China Surface Engineering,2013,26(3):51-57.(in Chinese)
    [28]
    蒋伟,胡恺琪,朱向镇,等.Al-Si合金力学行为对Si相形貌敏感性的差异[J].中国有色金属学报,2017,27(1):15-23. JIANG Wei,HU Kaiqi,ZHU Xiangzhen,et al.Difference in sensitivity of mechanical behaviors for Al-Si alloys to Si phase morphologies[J].The Chinese Journal of Nonferrous Metals,2017,27(1):15-23.(in Chinese)
    [29]
    郭殿品,张尊礼,张凡云,等.耐热扩散涂层在燃气轮机上的应用现状及趋势[J].腐蚀科学与防护,2005,17(1):59-62. GUO Dianpin,ZHANG Zunli,ZHANG Fanyun,et al.High temperature corrosion resistant coatings for parts of gas turbines hot section[J].Corrosion Science and Protection Technology,2005,17(1):59-62.(in Chinese)
    [30]
    范凯平,吴勇,杨甫,等.镍基燃气轮机叶片改性铝化物渗层的研究进展[J].材料保护,2014,47(6):57-61. FAN Kaiping,WU Yong,YANG Fu,et al.Research progress of modified aluminized layer on nickel-based gas turbine blade[J].Journal of Materials Protection,2014,47(6):57-61.(in Chinese)
    • Relative Articles
    • Supplements(0)
    • Cited By
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索
    Get Citation
    PDF(7580.0KB)
    XML

    Article Metrics

    Article views (606) PDF downloads(207) Cited by()
    Proportional views
    Related

    Copyright © 《Journal of Aerospace Power》 All Rights Reserved.

    Supported by: Beijing Renhe Information Technology Co., Ltd.  

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return