Volume 36 Issue 12
Dec.  2021
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ZHANG Yu, YAN Hongzhi, WANG Zhiyong, ZENG Tao. Method for calculating machining parameters of spiral bevel and hypoid gears generated by completing method[J]. Journal of Aerospace Power, 2021, 36(12): 2586-2595. doi: 10.13224/j.cnki.jasp.20210048
Citation: ZHANG Yu, YAN Hongzhi, WANG Zhiyong, ZENG Tao. Method for calculating machining parameters of spiral bevel and hypoid gears generated by completing method[J]. Journal of Aerospace Power, 2021, 36(12): 2586-2595. doi: 10.13224/j.cnki.jasp.20210048
shu

Method for calculating machining parameters of spiral bevel and hypoid gears generated by completing method

doi: 10.13224/j.cnki.jasp.20210048
  • 1.

    College of Mechanical and Electrical Engineering，Central South University of Forestry and Technology，Changsha 410004，China

  • 2.

    State Key Laboratory of High Performance Complex Manufacturing，Central South University，Changsha 410083，China

  • Received Date: 2021-01-30
  • Publish Date: 2021-12-28
    Abstract
  • The setting method of three reference points was proposed by analyzing the structure and cutting motion of the spiral bevel and hypoid gear cutter head.Taking the spiral bevel and hypoid gears with the gear using the generating method and the pinion using the duplex helical method as the research object，a simplified calculation method of the processing parameters for the gear of completing method was proposed.The general meshing rule of spiral bevel and hypoid gears was summarized，an optimization model for the gear cutting control of the pinion was established by combining with the reference points setting method and using the flexible motion control characteristics of the Free-Form machine tool，and a set of optimal machining parameters were obtained. A design software was developed based on the above calculation method，and then based on the domestically-made computer numerical control bevel gear processing equipment，a networked closed-loop manufacturing was carried out with a pair of hypoid gears as an example.The test results showed that the transmission error amplitude was 13.2″，the contact area of the two tooth surfaces was located in the middle of the tooth surface at an inner opposite angle，which verified the correctness of this method，and effectively solved the industry problem of difficulty in synchronous adjustment of the double-sided contact characteristics when the spiral bevel and hypoid gear was processed by the completing method.

     

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