Volume 38 Issue 6
Jun.  2023
Turn off MathJax
Article Contents
YAN Haonan, ZHANG Li, ZHU Huiren, et al. Numerical study on parameter optimization of the film hole with thermal barrier coating based on RSM[J]. Journal of Aerospace Power, 2023, 38(6):1328-1339 doi: 10.13224/j.cnki.jasp.20210295
Citation: YAN Haonan, ZHANG Li, ZHU Huiren, et al. Numerical study on parameter optimization of the film hole with thermal barrier coating based on RSM[J]. Journal of Aerospace Power, 2023, 38(6):1328-1339 doi: 10.13224/j.cnki.jasp.20210295

Numerical study on parameter optimization of the film hole with thermal barrier coating based on RSM

doi: 10.13224/j.cnki.jasp.20210295
  • Received Date: 2020-06-10
    Available Online: 2023-03-29
  • In order to solve the problem that many factors may lead to the increase of calculation cost of optimizing air film cooling efficiency, a coupling model of flow angle, length-diameter ratio and coating thickness at three blowing ratios (0.5, 1.0 and 1.5) was reasonably designed by Box-Behnken design method. Realizable k-ε turbulence model was used for numerical simulation. Response Surface Methodology (RSM) was used to analyze the simulation results to obtain the response equation, finally the optimal parameters were predicted by the regression equation. Researches showed that flow angle and coating thickness are the main factors affecting the cooling efficiency of film holes with thermal barrier coating (TBC), and the length-diameter is the secondary factor affecting the cooling efficiency. The response equation was used to predict the optimization model with best film cooling efficiency. Within the studied blowing ratio range, the results showed that the film cooling efficiency of the optimized model was 55.45%−90.95% higher than that of the reference, and the prediction error range of the response equation was 2.71%−13.42% with higher accuracy.

     

  • loading
  • [1]
    朱惠人, 张丽, 郭涛, 等. 高温透平叶片的传热与冷却[M]. 西安: 西安交通大学出版社, 2018.
    [2]
    SCHULZ U,LEYENS C,FRITSCHER K,et al. Some recent trends in research and technology of advanced thermal barrier coatings[J]. Aerospace Science and Technology,2003,7(1): 73-80. doi: 10.1016/S1270-9638(02)00003-2
    [3]
    BUNKER R S. Effect of partial coating blockage on film cooling effectiveness[R]. ASME Paper 2000-GT-0244, 2000.
    [4]
    LUTUM E,JOHNSON B V. Influence of the hole length-to-diameter ratio on film cooling with cylindrical holes[J]. Journal of Turbomachinery,1999,121(2): 209-216. doi: 10.1115/1.2841303
    [5]
    蒋兴文. 平板气膜冷却的传热特性研究[D]. 北京: 清华大学, 2015.

    JIANG Xingwen. Research on heat transfer characteristics of flat air film cooling[D]. Beijing: Tsinghua University, 2015. (in Chinese)
    [6]
    蒋兴文, 高诚, 彭威, 等. 气膜冷却中流量系数的实验研究[R]. 西安: 工程热物理学会, 2014.
    [7]
    彭宁建. 壁厚对平板气膜冷却特性影响研究[D]. 沈阳: 沈阳航空航天大学, 2017.

    PENG Ningjian. Research on the effect of wall thickness on cooling characteristics of flat air film[D]. Shenyang: Shenyang Aerospace University, 2017. (in Chinese)
    [8]
    YUEN C H,MARTINEZ-BOTAS R F. Film cooling characteristics of a single round hole at various streamwise angles in a crossflow: Part Ⅰ effectiveness[J]. International Journal of Heat and Mass Transfer,2003,46(2): 221-235. doi: 10.1016/S0017-9310(02)00274-0
    [9]
    刘捷,韩振兴,刘建军,等. 射流注入角对平板气膜冷却特性影响的实验研究[J]. 工程热物理学报,2007,28(3): 409-411. doi: 10.3321/j.issn:0253-231X.2007.03.015

    LIU Jie,HAN Zhenxing,LIU Jianjun,et al. Experimental study on the effect of jet injection angle on the cooling characteristics of flat air film[J]. Journal of engineering thermophysics,2007,28(3): 409-411. (in Chinese) doi: 10.3321/j.issn:0253-231X.2007.03.015
    [10]
    郭洪波,彭立全,宫声凯,等. 电子束物理气相沉积热障涂层技术研究进展[J]. 热喷涂技术,2009,1(2): 7-14. doi: 10.3969/j.issn.1674-7127.2009.02.002

    GUO Hongbo,PENG Liquan,GONG Shengkai,et al. Advances in thermal barrier coatings by electron beam physical vapor deposition[J]. Thermal Spraying Technology,2009,1(2): 7-14. (in Chinese) doi: 10.3969/j.issn.1674-7127.2009.02.002
    [11]
    PU Jian,WANG Fuqiang,WANG Jianhua,et al. Numerical investigation of effects of blockage, inclination angle, and hole-size on film cooling effectiveness at concave surface[J]. Journal of Turbomachinery,2021,143(2): 1-59.
    [12]
    刘飞,毛杰,邓子谦,等. 等离子喷涂-物理气相沉积制备热障涂层对气膜冷却孔的影响[J]. 表面技术,2017,46(8): 21-26. doi: 10.16490/j.cnki.issn.1001-3660.2017.08.004

    LIU Fei,MAO Jie,DENG Ziqian,et al. Effect of thermal barrier coating prepared by plasma spray and physical vapor deposition on gas film cooling hole[J]. Surface Technology,2017,46(8): 21-26. (in Chinese) doi: 10.16490/j.cnki.issn.1001-3660.2017.08.004
    [13]
    张鹏飞,白林超,张超. 叶栅环境下凹坑气膜孔的冷却特性研究[J]. 天津理工大学学报,2019,35(6): 13-17.

    ZHANG Pengfei,BAI Linchao,ZHANG Chao. Research on cooling characteristics of cavitation film under cascade environment[J]. Journal of Tianjin University of Technology,2019,35(6): 13-17. (in Chinese)
    [14]
    WANG Jin,CUI Pei,BENGT S,et al. Effects of deposition height and width on film cooling[J]. Numerical Heat Transfer: Part A Applications,2016,70(6): 673-687. doi: 10.1080/10407782.2016.1193351
    [15]
    FU Jianfeng,ZHAO Yaqian,WU Qiuli. Optimising photoelectrocatalytic oxidation of fulvic acid using response surface methodology[J]. Journal of Hazardous Materials,2007,144(1/2): 499-505.
    [16]
    MADARIA P R, MOHAN N, RAJAGOPAL C, et al. Application of carbon aerogel for electrolytic removal of mercury from aqueous solutions[J]. Journal of Scientific and Industrial Research, 2004, 63(11): 938-943.
    [17]
    MIRZA T,TAN H S. Determination of captopril in pharmaceutical tablets by anion-exchange HPLC using indirect photometric detection; a study in systematic method development[J]. Journal of Pharmaceutical and Biomedical Analysis,2001,25(1): 39-52. doi: 10.1016/S0731-7085(00)00462-3
    [18]
    ZAMIRI A,YOU S J,JIN T C,et al. Large eddy simulation in the optimization of laidback fan-shaped hole geometry to enhance film-cooling performance[J]. International Journal of Heat and Mass Transfer,2020,158: 120014.1-120014.17.
    [19]
    FERREIRA S L C,BRUNS R E,FERREIRA H S,et al. Box-Behnken design: an alternative for the optimization of analytical methods[J]. Analytica Chimica Acta,2007,597(2): 179-186. doi: 10.1016/j.aca.2007.07.011
    [20]
    BEZERRA M A,SANTELLI R E,OLIVEIRA E P,et al. Response surface methodology (RSM) as a tool for optimization in analytical chemistry[J]. Talanta,2008,76(5): 965-977. doi: 10.1016/j.talanta.2008.05.019
    [21]
    李佳,卢义,袁新,等. 基于压力敏感漆的气膜冷却孔形实验研究[J]. 清华大学学报(自然科学版),2010,50(8): 1267-1270.

    LI Jia,LU Yi,YUAN Xin,et al. Based on the gas pressure sensitive paint film cooling hole shape experimental study[J]. Journal of Tsinghua University (Natural Science Edition),2010,50(8): 1267-1270. (in Chinese)
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Article Metrics

    Article views (552) PDF downloads(65) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return