Volume 39 Issue 8
Aug.  2024
Turn off MathJax
Article Contents
YU Ruibo, SHI Qiyu, ZHANG Lihui, et al. Simulation of automatic actuator fault in a low-thrust rocket engine test system[J]. Journal of Aerospace Power, 2024, 39(8):20220564 doi: 10.13224/j.cnki.jasp.20220564
Citation: YU Ruibo, SHI Qiyu, ZHANG Lihui, et al. Simulation of automatic actuator fault in a low-thrust rocket engine test system[J]. Journal of Aerospace Power, 2024, 39(8):20220564 doi: 10.13224/j.cnki.jasp.20220564

Simulation of automatic actuator fault in a low-thrust rocket engine test system

doi: 10.13224/j.cnki.jasp.20220564
  • Received Date: 2022-08-02
    Available Online: 2023-11-20
  • Taking the fault conditions of automatic actuator failure in a low-thrust liquid rocket engine test system as the research object, the models of the pneumatic liquid valve, the pressure regulator, the combustion chamber and the propellant tank were conducted. And the simulation system was built on Amesim platform. Through comparison between calculated data and test data, the reliability of new models was verified respectively. Furthermore, the simulation effect on the normal working condition of the whole test system was demonstrated, showing that the steady state error of main parameters was less than 2.8%. Based on the normal working condition, the prediction results of fault conditions under failure of the pneumatic liquid valve control cavity leakage and the pressure regulator internal leakage were calculated. The results showed that the chamber pressure can deviate from the normal conditions by 14.3% and the mixing ratio by 37.3% after the failure of pressure regulator internal leakage for 30 s. And when the leakage area of the pneumatic valve reached 24 mm2, the propellant valve was completely closed. The prediction results can be accumulated for further work on fault detection, fault analysis and intelligent control of the test system.

     

  • loading
  • [1]
    朱凤宇. 液体火箭发动机试车台健康管理关键技术研究[D]. 哈尔滨: 哈尔滨工业大学,2016. ZHU Fengyu. Research on key techniques of health management in liquid propellant rocket engine ground testing bed[D]. Harbin: Harbin Institute of Technology,2016. (in Chinese

    ZHU Fengyu. Research on key techniques of health management in liquid propellant rocket engine ground testing bed[D]. Harbin: Harbin Institute of Technology, 2016. (in Chinese)
    [2]
    张振臻,陈晖,高玉闪,等. 液体火箭发动机故障诊断技术综述[J]. 推进技术,2022,43(6): 20-38. ZHANG Zhenzhen,CHEN Hui,GAO Yushan,et al. Review on fault diagnosis technology of liquid rocket engine[J]. Journal of Propulsion Technology,2022,43(6): 20-38. (in Chinese doi: 10.13675/j.cnki.tjjs.210345

    ZHANG Zhenzhen, CHEN Hui, GAO Yushan, et al. Review on fault diagnosis technology of liquid rocket engine[J]. Journal of Propulsion Technology, 2022, 43(6): 20-38. (in Chinese) doi: 10.13675/j.cnki.tjjs.210345
    [3]
    胡伟,张振鹏. 全流量补燃循环发动机系统的响应特性[J]. 航空动力学报,2006,21(2): 410-416. HU Wei,ZHANG Zhenpeng. Research on response characteristics of the full-flow staged combustion cycle rocket engine[J]. Journal of Aerospace Power,2006,21(2): 410-416. (in Chinese doi: 10.3969/j.issn.1000-8055.2006.02.031

    HU Wei, ZHANG Zhenpeng. Research on response characteristics of the full-flow staged combustion cycle rocket engine[J]. Journal of Aerospace Power, 2006, 21(2): 410-416. (in Chinese) doi: 10.3969/j.issn.1000-8055.2006.02.031
    [4]
    李家文,郑安豫. 液体火箭发动机稳态特性仿真软件的改进[J]. 航空动力学报,2007,22(7): 1204-1208. LI Jiawen,ZHENG Anyu. Improvement on simulation software for static characteristics of liquid rocket engine[J]. Journal of Aerospace Power,2007,22(7): 1204-1208. (in Chinese doi: 10.3969/j.issn.1000-8055.2007.07.031

    LI Jiawen, ZHENG Anyu. Improvement on simulation software for static characteristics of liquid rocket engine[J]. Journal of Aerospace Power, 2007, 22(7): 1204-1208. (in Chinese) doi: 10.3969/j.issn.1000-8055.2007.07.031
    [5]
    白晓瑞. 液体火箭推进系统动态特性仿真研究[D]. 长沙: 国防科学技术大学,2008. BAI Xiaorui. Numerical analysis on dynamic characteristics of liquid rocket propulsion system[D]. Changsha: National University of Defense Technology,2008. (in Chinese

    BAI Xiaorui. Numerical analysis on dynamic characteristics of liquid rocket propulsion system[D]. Changsha: National University of Defense Technology, 2008. (in Chinese)
    [6]
    翟一帆. 膨胀循环发动机推力调节过程动态仿真研究[D]. 北京: 中国运载火箭技术研究院,2017. ZHAI Yifan. Dynamic simulatoin study on throttling process of expander cycle rocket engine[D]. Beijing: China Academy of Launch Vehicle Technology,2017. (in Chinese

    ZHAI Yifan. Dynamic simulatoin study on throttling process of expander cycle rocket engine[D]. Beijing: China Academy of Launch Vehicle Technology, 2017. (in Chinese)
    [7]
    巩岩博. 低温液体火箭发动机静态特性建模与仿真研究[D]. 北京: 中国运载火箭技术研究院,2019. GONG Yanbo. Modeling and simulation of cryogenic liquid rocket engine static characteristics[D]. Beijing: China Academy of Launch Vehicle Technology,2019. (in Chinese

    GONG Yanbo. Modeling and simulation of cryogenic liquid rocket engine static characteristics[D]. Beijing: China Academy of Launch Vehicle Technology, 2019. (in Chinese)
    [8]
    陈宏玉. 液体火箭发动机系统瞬态特性仿真技术研究进展[R]. 昆明: 中国航天第三专业信息网第四十届技术交流会暨第四届空天动力联合会议,2019.
    [9]
    郑大勇,王弘亚,胡骏. 大推力氢氧发动机瞬态特性研究[J]. 推进技术,2021,42(8): 1761-1769. ZHENG Dayong,WANG Hongya,HU Jun. Transient characteristics of high-thrust oxygen/hydrogen rocket engine[J]. Journal of Propulsion Technology,2021,42(8): 1761-1769. (in Chinese

    ZHENG Dayong, WANG Hongya, HU Jun. Transient characteristics of high-thrust oxygen/hydrogen rocket engine[J]. Journal of Propulsion Technology, 2021, 42(8): 1761-1769. (in Chinese)
    [10]
    杨明磊,张黎辉. 液氧/煤油补燃循环发动机起动过程研究[J]. 火箭推进,2009,35(1): 21-26. YANG Minglei,ZHANG Lihui. Study on start-up of the staged combustion LOX/kerosene rocket engine[J]. Journal of Rocket Pro-pulsion,2009,35(1): 21-26. (in Chinese doi: 10.3969/j.issn.1672-9374.2009.01.004

    YANG Minglei, ZHANG Lihui. Study on start-up of the staged combustion LOX/kerosene rocket engine[J]. Journal of Rocket Pro-pulsion, 2009, 35(1): 21-26. (in Chinese) doi: 10.3969/j.issn.1672-9374.2009.01.004
    [11]
    HOLT K,MAJUMDAR A,STEADMAN T,et al. Numerical modeling and test data comparison of propulsion test article helium pressurization system[R]. AIAA 2000-3719,2000.
    [12]
    张青松,张振鹏,杨雪,等. 液体火箭发动机试验台气液管路系统故障仿真及分析[J]. 航空动力学报,2006,21(2): 403-409. ZHANG Qingsong,ZHANG Zhenpeng,YANG Xue,et al. Fault simulation and analysis for the fluid systems of LPRE test-bed[J]. Journal of Aerospace Power,2006,21(2): 403-409. (in Chinese doi: 10.3969/j.issn.1000-8055.2006.02.030

    ZHANG Qingsong, ZHANG Zhenpeng, YANG Xue, et al. Fault simulation and analysis for the fluid systems of LPRE test-bed[J]. Journal of Aerospace Power, 2006, 21(2): 403-409. (in Chinese) doi: 10.3969/j.issn.1000-8055.2006.02.030
    [13]
    陈阳,高芳,张振鹏,等. 液体火箭发动机试验台贮箱增压系统模块化仿真[J]. 航空动力学报,2005,20(2): 339-344. CHEN Yang,GAO Fang,ZHANG Zhenpeng,et al. Modular simulation for tank pressurization system of LRE test-bed[J]. Journal of Aerospace Power,2005,20(2): 339-344. (in Chinese doi: 10.3969/j.issn.1000-8055.2005.02.033

    CHEN Yang, GAO Fang, ZHANG Zhenpeng, et al. Modular simulation for tank pressurization system of LRE test-bed[J]. Journal of Aerospace Power, 2005, 20(2): 339-344. (in Chinese) doi: 10.3969/j.issn.1000-8055.2005.02.033
    [14]
    陈阳,高芳,张振鹏,等. 低温推进剂贮箱增压系统分布参数数值仿真(Ⅰ)贮箱的有限体积模型[J]. 航空动力学报,2008,23(2): 323-328. CHEN Yang,GAO Fang,ZHANG Zhenpeng,et al. Distributed parameter numerical simulation for the transients of cryogenic propellant tank pressurization system (Ⅰ) finite volume model of tank[J]. Journal of Aerospace Power,2008,23(2): 323-328. (in Chinese doi: 10.13224/j.cnki.jasp.2008.02.028

    CHEN Yang, GAO Fang, ZHANG Zhenpeng, et al. Distributed parameter numerical simulation for the transients of cryogenic propellant tank pressurization system (Ⅰ) finite volume model of tank[J]. Journal of Aerospace Power, 2008, 23(2): 323-328. (in Chinese) doi: 10.13224/j.cnki.jasp.2008.02.028
    [15]
    陈阳,张振鹏,杨思锋,等. 低温推进剂贮箱增压系统分布参数数值仿真(Ⅱ)增压系统数值模型与仿真结果[J]. 航空动力学报,2008,23(2): 329-335. CHEN Yang,ZHANG Zhenpeng,YANG Sifeng,et al. Distributed parameter numerical simulation for the transients of cryogenic propellant tank pressurization system (Ⅱ) numerical model and simulation results of pressurization system[J]. Journal of Aerospace Power,2008,23(2): 329-335. (in Chinese doi: 10.13224/j.cnki.jasp.2008.02.029

    CHEN Yang, ZHANG Zhenpeng, YANG Sifeng, et al. Distributed parameter numerical simulation for the transients of cryogenic propellant tank pressurization system (Ⅱ) numerical model and simulation results of pressurization system[J]. Journal of Aerospace Power, 2008, 23(2): 329-335. (in Chinese) doi: 10.13224/j.cnki.jasp.2008.02.029
    [16]
    王珉,胡茑庆,秦国军. LRE试验台加注系统故障建模与仿真分析[J]. 系统仿真学报,2010,22(11): 2672-2675. WANG Min,HU Niaoqing,QIN Guojun. Fault modeling and simulation analysis for LRE test-bed filling system[J]. Journal of System Simulation,2010,22(11): 2672-2675. (in Chinese doi: 10.16182/j.cnki.joss.2010.11.010

    WANG Min, HU Niaoqing, QIN Guojun. Fault modeling and simulation analysis for LRE test-bed filling system[J]. Journal of System Simulation, 2010, 22(11): 2672-2675. (in Chinese) doi: 10.16182/j.cnki.joss.2010.11.010
    [17]
    陶玉静,谭建国,田章福,等. 三组元发动机试验系统动态过程仿真[J]. 推进技术,2004,25(5): 388-391. TAO Yujing,TAN Jianguo,TIAN Zhangfu,et al. Dynamic process simulation for experimental system of tripropellant engine[J]. Journal of Propulsion Technology,2004,25(5): 388-391. (in Chinese doi: 10.3321/j.issn:1001-4055.2004.05.002

    TAO Yujing, TAN Jianguo, TIAN Zhangfu, et al. Dynamic process simulation for experimental system of tripropellant engine[J]. Journal of Propulsion Technology, 2004, 25(5): 388-391. (in Chinese) doi: 10.3321/j.issn:1001-4055.2004.05.002
    [18]
    周晨初. 液体火箭发动机试验台气路系统数值仿真与应用研究[D]. 北京: 北京航空航天大学,2014. ZHOU Chenchu. Simulation for gas system of liquid rocket engine test bench and its application on engineering[D]. Beijing: Beihang University,2014. (in Chinese

    ZHOU Chenchu. Simulation for gas system of liquid rocket engine test bench and its application on engineering[D]. Beijing: Beihang University, 2014. (in Chinese)
    [19]
    沈赤兵,陈启智. 用非线性模型分析气动液阀的启动特性[J]. 推进技术,1997,18(3): 73-78. SHEN Chibing,CHEN Qizhi. An analysis on start characteristics of pneumatic hydraulic valve using nonlinear model[J]. Journal of Propulsion Technology,1997,18(3): 73-78. (in Chinese doi: 10.3321/j.issn:1001-4055.1997.03.018

    SHEN Chibing, CHEN Qizhi. An analysis on start characteristics of pneumatic hydraulic valve using nonlinear model[J]. Journal of Propulsion Technology, 1997, 18(3): 73-78. (in Chinese) doi: 10.3321/j.issn:1001-4055.1997.03.018
    [20]
    尤裕荣,曾维亮. 逆向卸荷式气体减压阀的动态特性仿真[J]. 火箭推进,2006,32(3): 24-30. YOU Yurong,ZENG Weiliang. Simulation on reverse balanced pneumatic pressure reducing valve dynamic characteristic[J]. Journal of Rocket Propulsion,2006,32(3): 24-30. (in Chinese doi: 10.3969/j.issn.1672-9374.2006.03.005

    YOU Yurong, ZENG Weiliang. Simulation on reverse balanced pneumatic pressure reducing valve dynamic characteristic[J]. Journal of Rocket Propulsion, 2006, 32(3): 24-30. (in Chinese) doi: 10.3969/j.issn.1672-9374.2006.03.005
    [21]
    GAD O. Comprehensive nonlinear modeling of a pilot operated relief valve[J]. Journal of Dynamic Systems,Measurement,and Control,2013,135(1): 011011.
    [22]
    滕浩,石玉鹏,张亮,等. 基于AMESim减压阀动态特性仿真与试验研究[J]. 上海航天,2015,32(1): 48-53,67. TENG Hao,SHI Yupeng,ZHANG Liang,et al. Simulative and experimental study of dynamic characteristics of pressure relief valve based on AMESim[J]. Aerospace Shanghai,2015,32(1): 48-53,67. (in Chinese doi: 10.19328/j.cnki.1006-1630.2015.01.011

    TENG Hao, SHI Yupeng, ZHANG Liang, et al. Simulative and experimental study of dynamic characteristics of pressure relief valve based on AMESim[J]. Aerospace Shanghai, 2015, 32(1): 48-53, 67. (in Chinese) doi: 10.19328/j.cnki.1006-1630.2015.01.011
    [23]
    张雪梅,张黎辉,金广明,等. 减压器动态过程的数值仿真[J]. 航空动力学报,2004,19(4): 541-545. ZHANG Xuemei,ZHANG Lihui,JIN Guangming,et al. Numerical simulation of the dynamic process for pressure regulator[J]. Journal of Aerospace Power,2004,19(4): 541-545. (in Chinese doi: 10.3969/j.issn.1000-8055.2004.04.020

    ZHANG Xuemei, ZHANG Lihui, JIN Guangming, et al. Numerical simulation of the dynamic process for pressure regulator[J]. Journal of Aerospace Power, 2004, 19(4): 541-545. (in Chinese) doi: 10.3969/j.issn.1000-8055.2004.04.020
    [24]
    李伟堃. 液体火箭发动机充填过程的模块化建模与仿真研究[D]. 北京: 北京航空航天大学,2019. LI Weikun. Modular modeling and simulation for priming process of liquid rocket engine[D]. Beijing: Beihang University,2019. (in Chinese

    LI Weikun. Modular modeling and simulation for priming process of liquid rocket engine[D]. Beijing: Beihang University, 2019. (in Chinese)
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Article Metrics

    Article views (469) PDF downloads(56) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return