| Citation: | HU Dianyin, WANG Tao, DU Junliang, et al. Coupled laser-shot peening for fatigue strength enhancement method on GH2787 compressor blade[J]. Journal of Aerospace Power, 2025, 40(6):20240017 doi: 10.13224/j.cnki.jasp.20240017 |
Taking a compressor blade made of GH2787 as the research object, an approach of coupling laser shock peening and shot peening was proposed for taking advantages of individual laser shock peening and shot peening. This led to a high level of residual stress and sensitivity inhibition of defects on component surface, so as to comprehensively improve the surface integrity of the blade. The surface integrity and fatigue strength of the strengthened blades were tested, and the coupled laser-shot peening exhibited the most significant effect on compressor blade fatigue strength improvement. The fatigue strength of the coupled laser-shot peened compressor blades was improved by 20.6%, which was further increased to 28.1% after following polishing treatment. The increase of fatigue strength was significantly higher than the individual laser shock peening and shot peening, i.e., 15.9% and 18.3%, respectively. This work provides theoretical basis and data support for the implementation of compressor blade surface strengthening technology and anti-fatigue design.
| [1] |
张俊红,刘萌,付曦,等. 复杂载荷作用下压气机叶片疲劳寿命数值分析[J]. 中国机械工程,2017,28(12): 1442-1448,1467. ZHANG Junhong,LIU Meng,FU Xi,et al. Numerical analyses on fatigue life for compressor blades under complex loads[J]. China Mechanical Engineering,2017,28(12): 1442-1448,1467. (in Chinese doi: 10.3969/j.issn.1004-132X.2017.12.009
ZHANG Junhong, LIU Meng, FU Xi, et al. Numerical analyses on fatigue life for compressor blades under complex loads[J]. China Mechanical Engineering, 2017, 28(12): 1442-1448, 1467. (in Chinese) doi: 10.3969/j.issn.1004-132X.2017.12.009
|
| [2] |
BRAUT S,TEVČIĆ M,BUTKOVIĆ M,et al. Application of modified Locati method in fatigue strength testing of a turbo compressor blade[J]. Procedia Structural Integrity,2021,31: 33-37. doi: 10.1016/j.prostr.2021.03.007
|
| [3] |
李其汉,王延荣. 航空发动机结构强度设计问题[M]. 上海: 上海交通大学出版社,2014. LI Qihan,WANG Yanrong. The design problem of aero-engine structure strength[M]. Shanghai: Shanghai Jiao Tong University Press,2014. (in Chinese
LI Qihan, WANG Yanrong. The design problem of aero-engine structure strength[M]. Shanghai: Shanghai Jiao Tong University Press, 2014. (in Chinese)
|
| [4] |
缪宏博,刘新灵. 某型发动机高压压气机叶片开裂原因分析[J]. 金属热处理,2007,32(增刊1): 79-83. MIAO Hongbo,LIU Xinling. Cause analysis of blade cracking of a high-pressure compressor of an engine[J]. Heat Treatment of Metals,2007,32(Suppl.1): 79-83. (in Chinese
MIAO Hongbo, LIU Xinling. Cause analysis of blade cracking of a high-pressure compressor of an engine[J]. Heat Treatment of Metals, 2007, 32(Suppl.1): 79-83. (in Chinese)
|
| [5] |
李彦,都建京,陈星,等. 高压压气机转子叶片断裂分析[J]. 失效分析与预防,2019,14(3): 188-192. LI Yan,DU Jianjing,CHEN Xing,et al. Failure analysis of rotor blades in high-pressure compressor[J]. Failure Analysis and Prevention,2019,14(3): 188-192. (in Chinese doi: 10.3969/j.issn.1673-6214.2019.03.010
LI Yan, DU Jianjing, CHEN Xing, et al. Failure analysis of rotor blades in high-pressure compressor[J]. Failure Analysis and Prevention, 2019, 14(3): 188-192. (in Chinese) doi: 10.3969/j.issn.1673-6214.2019.03.010
|
| [6] |
俞应炜,沈国喜,李智勇,等. 金属材料表面喷丸及其后续检测技术[J]. 江西化工,2016(4): 12-14. YU Yingwei,SHEN Guoxi,LI Zhiyong,et al. Effect of Shot Peening Processing on metal material and the technology of testing[J]. Jiangxi Chemical Industry,2016(4): 12-14. (in Chinese doi: 10.3969/j.issn.1008-3103.2016.04.004
YU Yingwei, SHEN Guoxi, LI Zhiyong, et al. Effect of Shot Peening Processing on metal material and the technology of testing[J]. Jiangxi Chemical Industry, 2016(4): 12-14. (in Chinese) doi: 10.3969/j.issn.1008-3103.2016.04.004
|
| [7] |
李松夏,乔红超,赵吉宾,等. 激光冲击强化技术原理及研究发展[J]. 光电工程,2017,44(6): 569-576. LI Songxia,QIAO Hongchao,ZHAO Jibin,et al. Research and development of laser shock processing technology[J]. Opto-Electronic Engineering,2017,44(6): 569-576. (in Chinese
LI Songxia, QIAO Hongchao, ZHAO Jibin, et al. Research and development of laser shock processing technology[J]. Opto-Electronic Engineering, 2017, 44(6): 569-576. (in Chinese)
|
| [8] |
卜嘉利,吕扬,刘博志,等. 不同喷丸强度对TC17钛合金抗疲劳性能影响[J]. 航空动力学报,2022,37(6): 1225-1233. BU Jiali,LÜ Yang,LIU Bozhi,et al. Effect of different shot peening intensities on fatigue resistance of TC17 titanium alloy[J]. Journal of Aerospace Power,2022,37(6): 1225-1233. (in Chinese
BU Jiali, LÜ Yang, LIU Bozhi, et al. Effect of different shot peening intensities on fatigue resistance of TC17 titanium alloy[J]. Journal of Aerospace Power, 2022, 37(6): 1225-1233. (in Chinese)
|
| [9] |
ZOU Shikun,WU Junfeng,ZHANG Yongkang,et al. Surface integrity and fatigue lives of Ti17 compressor blades subjected to laser shock peening with square spots[J]. Surface and Coatings Technology,2018,347: 398-406. doi: 10.1016/j.surfcoat.2018.05.023
|
| [10] |
孙希泰. 材料表面强化技术[M]. 北京: 化学工业出版社,2005. SUN Xitai. Material surface strengthening technology[M]. Beijing: Chemical Industry Press,2005. (in Chinese
SUN Xitai. Material surface strengthening technology[M]. Beijing: Chemical Industry Press, 2005. (in Chinese)
|
| [11] |
WANG Lingfeng,ZHOU Liucheng,LIU Lulu,et al. Fatigue strength improvement in Ti-6Al-4V subjected to foreign object damage by combined treatment of laser shock peening and shot peening[J]. International Journal of Fatigue,2022,155: 106581. doi: 10.1016/j.ijfatigue.2021.106581
|
| [12] |
LUO Xuekun,WANG Yiming,DANG Ning,et al. Gradient microstructure and foreign-object-damaged fatigue properties of Ti6Al4V titanium alloy processed by the laser shock peening and subsequent shot peening[J]. Materials Science and Engineering: A,2022,849: 143398. doi: 10.1016/j.msea.2022.143398
|
| [13] |
ZHANG Yating,ZHANG Kun,HU Zheng,et al. The synergetic effects of shot peening and laser-shot peening on the microstructural evolution and fatigue performance of a medium carbon steel[J]. International Journal of Fatigue,2023,166: 107246. doi: 10.1016/j.ijfatigue.2022.107246
|
| [14] |
WANG Dongfei,DANG Jiaqiang,LI Yugang,et al. Study on the surface integrity distribution of 300 M ultrahigh strength steel subjected to different surface modification treatments[J]. Surface and Coatings Technology,2022,451: 129033. doi: 10.1016/j.surfcoat.2022.129033
|
| [15] |
中国国家标准化管理委员会. 产品几何技术规范(GPS) 表面结构 轮廓法 评定表面结构的规则和方法: GB/T 10610-2009[S]. 北京: 中国标准出版社,2009: 5. Standardization Administration of the People’s Republic of China. Geometry product specification (GPS) rules and methods for surface structure assessment by contour method: GB/T 10610-2009[S]. Beijing: Standards Press of China,2009: 5. (in Chinese
Standardization Administration of the People’s Republic of China. Geometry product specification (GPS) rules and methods for surface structure assessment by contour method: GB/T 10610-2009[S]. Beijing: Standards Press of China, 2009: 5. (in Chinese)
|
| [16] |
国家质量监督检验检疫总局,中国国家标准化管理委员会. 无损检测 X射线应力测定方法: GB/T 7704-2017[S]. 北京: 中国标准出版社,2017: 7-15. General Administration of Quality Supervision,Inspection and Quarantine of the People’s Republic of China,Standardization Administration of the People’s Republic of China. Non-destructive testing-practice for residual stress measurement by X-ray: GB/T 7704-2017[S]. Beijing: Standards Press of China,2017: 7-15. (in Chinese
General Administration of Quality Supervision, Inspection and Quarantine of the People’s Republic of China, Standardization Administration of the People’s Republic of China. Non-destructive testing-practice for residual stress measurement by X-ray: GB/T 7704-2017[S]. Beijing: Standards Press of China, 2017: 7-15. (in Chinese)
|
| [17] |
国家国防科技工业局. 发动机叶片及材料振动疲劳试验方法: HB 5277-2021[S]. 北京: 中航出版传媒有限责任公司,2018: 288-296. State Administration of Science,Technology and Industry for National Defense. Vibration fatigue test methods for engine blades and materials: HB 5277-2021[S]. AVIC Publishing Media Company Limited,2018: 288-296. (in Chinese
State Administration of Science, Technology and Industry for National Defense. Vibration fatigue test methods for engine blades and materials: HB 5277-2021[S]. AVIC Publishing Media Company Limited, 2018: 288-296. (in Chinese)
|
| [18] |
俞延庆,周留成,宫健恩,等. GH4169高温合金激光冲击强化层微观结构和微动疲劳行为研究[J]. 表面技术,2022,51(10): 38-48. YU Yanqing,ZHOU Liucheng,GONG Jianen,et al. Microstructure and fretting fatigue behaviour of GH4169 superalloy after laser shock peening[J]. Surface Technology,2022,51(10): 38-48. (in Chinese
YU Yanqing, ZHOU Liucheng, GONG Jianen, et al. Microstructure and fretting fatigue behaviour of GH4169 superalloy after laser shock peening[J]. Surface Technology, 2022, 51(10): 38-48. (in Chinese)
|
| [19] |
王欣,胡云辉,付书红,等. 喷丸强度对TC17及GH4169合金表面完整性和高温疲劳性能的影响[J]. 金属热处理,2018,43(1): 67-71. WANG Xin,HU Yunhui,FU Shuhong,et al. Effect of shot peening intensity on surface integrity and high-temperature fatigue performance of TC17 and GH4169 alloys[J]. Heat Treatment of Metals,2018,43(1): 67-71. (in Chinese
WANG Xin, HU Yunhui, FU Shuhong, et al. Effect of shot peening intensity on surface integrity and high-temperature fatigue performance of TC17 and GH4169 alloys[J]. Heat Treatment of Metals, 2018, 43(1): 67-71. (in Chinese)
|