| Citation: | FAN Rufeng, ZHAO Huan, REN Guozhe, et al. Influence of rotor micro-texture on oil leakage flow characteristics of circular graphite seal[J]. Journal of Aerospace Power, 2025, 40(6):20240102 doi: 10.13224/j.cnki.jasp.20240102 |
Circular graphite seal structures with spiral groove, triangle groove and V-groove rotor micro-texture were designed. Numerical solution models for leakage flow characteristics of circular graphite seal with rotor micro-texture were established based on two-phase flow theory. On the basis of verifying the accuracy of numerical methods, the flow field characteristics and leakage characteristics of circular graphite seal with three rotor micro-texture were analyzed under different inlet pressures and rotor speeds. The influence of rotor micro-texture on the dynamic pressure effect and cavitation phenomenon of the circular graphite seal was studied, and the influence mechanism of rotor micro-texture on the oil leakage flow characteristics of the circular graphite seal was revealed. The results showed that with the increase of inlet pressure, the peak pressure and leakage of the rotor micro-texture circumference graphite seal increased linearly, and the gas phase volume fraction decreased. The peak pressure of the spiral groove structure was the largest, which increased by 21.37% compared with the V-groove structure. The rotor speed had great influence on the pressure peaks of the three micro-textures, but little influence on the gas phase volume fraction, with the maximum increase of 12.63%. Spiral groove structure had the best sealing performance and dynamic pressure effect, which can effectively reduce the friction and wear of graphite ring. The leakage flow characteristics of circular graphite seals can be analyzed more accurately by using the two-phase flow theory method because of the dynamic pressure effect and cavitation in the seal gap.
| [1] |
JIANG Haitao,YU Shurong,WANG Shengshun,et al. Research status and development trend of cylindrical gas film seals for aeroengines[J]. Processes,2023,12(1): 69. doi: 10.3390/pr12010069
|
| [2] |
SOROKINA N E,REDCHITZ A V,IONOV S G,et al. Different exfoliated graphite as a base of sealing materials[J]. Journal of Physics and Chemistry of Solids,2006,67(5/6): 1202-1204.
|
| [3] |
SONG Yongzhong,ZHAI Gengtai,SONG Jinren,et al. Seal and wear properties of graphite from MCMBs/pitch-based carbon/phenolic-based carbon composites[J]. Carbon,2006,44(13): 2793-2796. doi: 10.1016/j.carbon.2006.03.028
|
| [4] |
李炎军,杨富,刘振侠,等. 轴承腔油气两相介质流动与热分析[J]. 航空动力学报,2021,36(3): 606-615. LI Yanjun,YANG Fu,LIU Zhenxia,et al. Flow and thermal analysis of oil air two-phase medium in bearing chamber[J]. Journal of Aerospace Power,2021,36(3): 606-615. (in Chinese
LI Yanjun, YANG Fu, LIU Zhenxia, et al. Flow and thermal analysis of oil air two-phase medium in bearing chamber[J]. Journal of Aerospace Power, 2021, 36(3): 606-615. (in Chinese)
|
| [5] |
赵文静,屠治荣,孟祥铠,等. 非规则V形表面织构化机械端面密封性能研究[J]. 化工学报,2022,73(10): 4585-4593. ZHAO Wenjing,TU Zhirong,MENG Xiangkai,et al. Effect of irregular V-shaped surface texture on the performance of mechanical face seal[J]. CIESC Journal,2022,73(10): 4585-4593. (in Chinese
ZHAO Wenjing, TU Zhirong, MENG Xiangkai, et al. Effect of irregular V-shaped surface texture on the performance of mechanical face seal[J]. CIESC Journal, 2022, 73(10): 4585-4593. (in Chinese)
|
| [6] |
徐洁,俞树荣,杨小成,等. 表面形貌对浮动式箔片气膜密封性能的影响分析[J]. 摩擦学学报,2023,43(11): 1341-1352. XU Jie,YU Shurong,YANG Xiaocheng,et al. Impact analysis of surface morphology on floating foil film sealing performance[J]. Tribology,2023,43(11): 1341-1352. (in Chinese
XU Jie, YU Shurong, YANG Xiaocheng, et al. Impact analysis of surface morphology on floating foil film sealing performance[J]. Tribology, 2023, 43(11): 1341-1352. (in Chinese)
|
| [7] |
ALLEN G P. Self-acting lift-pad geometry for circumferential seals a noncontacting concept[R]. NASA-1980-1583,1980.
|
| [8] |
BURCHAM R E. High-speed cryogenic self-acting shaft seals for liquid rockrt turbopumps[R]. NASA-1983-168194,1983.
|
| [9] |
马润梅,赵祥,李双喜,等. 动压式环瓣浮环密封特性及摩擦磨损研究[J]. 推进技术,2022,43(8): 210099. MA Runmei,ZHAO Xiang,LI Shuangxi,et al. Seal characteristics and friction and wear of dynamic pressure split floating ring[J]. Journal of Propulsion Technology,2022,43(8): 210099. (in Chinese
MA Runmei, ZHAO Xiang, LI Shuangxi, et al. Seal characteristics and friction and wear of dynamic pressure split floating ring[J]. Journal of Propulsion Technology, 2022, 43(8): 210099. (in Chinese)
|
| [10] |
丁雪兴,陆俊杰,张伟政,等. 上游泵送机械密封两种优化槽形及性能的对比[J]. 兰州理工大学学报,2015,41(6): 74-78. DING Xuexing,LU Junjie,ZHANG Weizheng,et al. Comparison between two optimized groove configurations and their performance for upstream pumping mechanical seal[J]. Journal of Lanzhou University of Technology,2015,41(6): 74-78. (in Chinese doi: 10.3969/j.issn.1673-5196.2015.06.015
DING Xuexing, LU Junjie, ZHANG Weizheng, et al. Comparison between two optimized groove configurations and their performance for upstream pumping mechanical seal[J]. Journal of Lanzhou University of Technology, 2015, 41(6): 74-78. (in Chinese) doi: 10.3969/j.issn.1673-5196.2015.06.015
|
| [11] |
于博,宋勇,赵伟刚,等. 表面织构非牛顿流体润滑端面机械密封性能分析[J/OL]. 润滑与密封,(2023-12-14)[2024-02-26]. http://kns.cnki.net/kcms/detail/44.1260.TH.20231214.1037.003.html. YU Bo,SONG Yong,ZHAO Weigang,et al. Performance analysis of face mechanical seal lubricated by surface textured non-newtonian fluid[J/OL]. Lubrication Engineering,(2023-12-14)[2024-02-26]. http://kns.cnki.ne t/kcms/dtail/44.1260.TH.20231214.1037.003.html. (in Chinese
YU Bo, SONG Yong, ZHAO Weigang, et al. Performance analysis of face mechanical seal lubricated by surface textured non-newtonian fluid[J/OL]. Lubrication Engineering, (2023-12-14)[2024-02-26]. http://kns.cnki.ne t/kcms/dtail/44.1260.TH.20231214.1037.003.html. (in Chinese)
|
| [12] |
MA Xuezhong,MENG Xiangkai,WANG Yuming,et al. Suction effect of cavitation in the reverse-spiral-grooved mechanical face seals[J]. Tribology International,2019,132: 142-153. doi: 10.1016/j.triboint.2018.12.022
|
| [13] |
任国哲,李延鹏,孙丹,等. 动压型分瓣式浮环密封泄漏特性流固热耦合数值研究[J]. 航空动力学报,2025,40(3):20230261. REN Guozhe, LI Yanpeng, SUN Dan,et al. Numerical study on leakage characteristics of dynamic pressure split floating ring seal with fluid-solid coupling[J]. Journal of Aerospace Power, 2025,40(3):20230261. (in Chinese
REN Guozhe, LI Yanpeng, SUN Dan, et al. Numerical study on leakage characteristics of dynamic pressure split floating ring seal with fluid-solid coupling[J]. Journal of Aerospace Power, 2025, 40(3): 20230261. (in Chinese)
|
| [14] |
张国渊,陈国忠,赵伟刚,等. 高速低温动静结合型机械密封结构优化及运转试验[J]. 航空动力学报,2018,33(5): 1093-1102. ZHANG Guoyuan,CHEN Guozhong,ZHAO Weigang,et al. Optimization and test of parameters of the cryogenic hydrodynamic mechanical seal[J]. Journal of Aerospace Power,2018,33(5): 1093-1102. (in Chinese
ZHANG Guoyuan, CHEN Guozhong, ZHAO Weigang, et al. Optimization and test of parameters of the cryogenic hydrodynamic mechanical seal[J]. Journal of Aerospace Power, 2018, 33(5): 1093-1102. (in Chinese)
|
| [15] |
丁少鹏. 倾斜椭圆微孔端面气膜密封高速热动力润滑特性研究[D]. 杭州: 浙江工业大学,2018. DING Shaopeng. Study on high-speed thermodynamic lubrication characteristics of inclined elliptical microporous end-face gas film seal[D]. Hangzhou: Zhejiang University of Technology,2018. (in Chinese
DING Shaopeng. Study on high-speed thermodynamic lubrication characteristics of inclined elliptical microporous end-face gas film seal[D]. Hangzhou: Zhejiang University of Technology, 2018. (in Chinese)
|
| [16] |
柏林清. 双列倾斜椭圆微孔端面气体密封性能的理论与实验研究[D]. 杭州: 浙江工业大学,2011. BAI Linqing. Theoretical and experimental study on gas sealing performance of double-row inclined elliptical micropore end face[D]. Hangzhou: Zhejiang University of Technology,2011. (in Chinese
BAI Linqing. Theoretical and experimental study on gas sealing performance of double-row inclined elliptical micropore end face[D]. Hangzhou: Zhejiang University of Technology, 2011. (in Chinese)
|
| [17] |
WOS S,KOSZELA W,PAWLUS P. The effect of graphite surface texturing on the friction reduction in dry contact[J]. Tribology International,2020,151: 106535. doi: 10.1016/j.triboint.2020.106535
|
| [18] |
JONES G A. On the tribological behaviour of mechanical seal face materials in dry line contact[J]. Wear,2004,256(3/4): 415-432.
|
| [19] |
PRIDE S,FOLKERT K,GUICHELAAR P,et al. Effect of micro-surface texturing on breakaway torque and blister formation on carbon-graphite faces in a mechanical seal[J]. Lubrication Engineering,2002,58(10): 16-21.
|
| [20] |
王子起,李双喜,刘益江,等. 泵用机械密封织构端面干摩擦磨损仿真及试验研究[J]. 机电工程,2024,41(5):797-806. WANG Ziqi,LI Shuangxi,LIU Yijiang,et al. Simulation and experimental study of dry frictional wear on the textured face of mechanical seals for pump[J]. Journal of Mechanical Electrical Engineering,2024,41(5):797-806. (in Chinese
WANG Ziqi, LI Shuangxi, LIU Yijiang, et al. Simulation and experimental study of dry frictional wear on the textured face of mechanical seals for pump[J]. Journal of Mechanical Electrical Engineering, 2024, 41(5): 797-806. (in Chinese)
|
| [21] |
黄云磊,钟林,王国荣,等. 表面织构润滑减摩的国内外研究现状及进展[J]. 表面技术,2021,50(12): 217-232. HUANG Yunlei,ZHONG Lin,WANG Guorong,et al. Research status and progress of surface texture lubrication and friction reduction[J]. Surface Technology,2021,50(12): 217-232. (in Chinese
HUANG Yunlei, ZHONG Lin, WANG Guorong, et al. Research status and progress of surface texture lubrication and friction reduction[J]. Surface Technology, 2021, 50(12): 217-232. (in Chinese)
|
| [22] |
戴庆文,李思远,王秀英,等. 不同密封副材料的表面织构设计及其润滑和密封特性[J]. 中国表面工程,2019,32(3): 21-29. DAI Qingwen,LI Siyuan,WANG Xiuying,et al. Surface texturing of different sealing materials and their lubrication and sealing performances[J]. China Surface Engineering,2019,32(3): 21-29. (in Chinese doi: 10.11933/j.issn.1007-9289.20190119002
DAI Qingwen, LI Siyuan, WANG Xiuying, et al. Surface texturing of different sealing materials and their lubrication and sealing performances[J]. China Surface Engineering, 2019, 32(3): 21-29. (in Chinese) doi: 10.11933/j.issn.1007-9289.20190119002
|
| [23] |
贾谦,刘晨阳,李思晗,等. 螺旋槽机械密封在气液两相下的工作特性研究[J]. 流体机械,2023,51(4): 31-37,43. JIA Qian,LIU Chenyang,LI Sihan,et al. Study on the working characteristics of spiral groove mechanical seal under gas-liquid two-phase flow[J]. Fluid Machinery,2023,51(4): 31-37,43. (in Chinese doi: 10.3969/j.issn.1005-0329.2023.04.005
JIA Qian, LIU Chenyang, LI Sihan, et al. Study on the working characteristics of spiral groove mechanical seal under gas-liquid two-phase flow[J]. Fluid Machinery, 2023, 51(4): 31-37, 43. (in Chinese) doi: 10.3969/j.issn.1005-0329.2023.04.005
|
| [24] |
史大炜,贾晨辉,张璐瑶,等. 半球面螺旋槽动静压气体轴承运行稳定性研究[J]. 机械设计与制造,2023(9): 68-72. SHI Dawei,JIA Chenhui,ZHANG Luyao,et al. Study on motion stability of the hemisphere spiral groove hybrid gas bearings[J]. Machinery Design & Manufacture,2023(9): 68-72. (in Chinese doi: 10.3969/j.issn.1001-3997.2023.09.015
SHI Dawei, JIA Chenhui, ZHANG Luyao, et al. Study on motion stability of the hemisphere spiral groove hybrid gas bearings[J]. Machinery Design & Manufacture, 2023(9): 68-72. (in Chinese) doi: 10.3969/j.issn.1001-3997.2023.09.015
|
| [25] |
QIU Mingfeng,DELIC A,RAEYMAEKERS B. The effect of texture shape on the load-carrying capacity of gas-lubricated parallel slider bearings[J]. Tribology Letters,2012,48(3): 315-327. doi: 10.1007/s11249-012-0027-4
|
| [26] |
谭剑波. 液压锥阀气穴分析与流场参数化仿真[D]. 成都: 西南交通大学,2014. TAN Jianbo. Cavitation analysis and parametric simulation of flow field of hydraulic cone valve[D]. Chengdu: Southwest Jiaotong University,2014. (in Chinese
TAN Jianbo. Cavitation analysis and parametric simulation of flow field of hydraulic cone valve[D]. Chengdu: Southwest Jiaotong University, 2014. (in Chinese)
|
| [27] |
LI Zhentao,LI Yongfan,CAO Hui,et al. Investigation of cavitation evolution and hydrodynamic performances of oil film seal with spiral groove[J]. Tribology International,2021,157: 106915. doi: 10.1016/j.triboint.2021.106915
|
| [28] |
刘黄亮. 滑动轴承气液两相流及表面织构特性研究[D]. 南京: 东南大学,2019. LIU Huangliang. Study on gas-liquid two-phase flow and surface texture characteristics of sliding bearing[D]. Nanjing: Southeast University,2019. (in Chinese
LIU Huangliang. Study on gas-liquid two-phase flow and surface texture characteristics of sliding bearing[D]. Nanjing: Southeast University, 2019. (in Chinese)
|
| [29] |
BAKIR F,REY R,GERBER A,et al. Numerical and experimental investigations of the cavitating behavior of an inducer[J]. The International Journal of Rotating Machinery,2004,10(1): 15-25. doi: 10.1155/S1023621X04000028
|
| [30] |
GENG Linlin,CHEN Jian,ESCALER X. Improvement of cavitation mass transfer modeling by including Rayleigh-Plesset equation second order term[J]. European Journal of Mechanics-B,2020,84: 313-324. doi: 10.1016/j.euromechflu.2020.05.008
|
| [31] |
胡朋,李永乐,廖海黎. 基于SST k-ω湍流模型的平衡大气边界层模拟[J]. 空气动力学学报,2012,30(6): 737-743. HU Peng,LI Yongle,LIAO Haili. Simulation of equilibrium atmosphere boundary layer with SST k-ω turbulence model[J]. Acta Aerodynamica Sinica,2012,30(6): 737-743. (in Chinese
HU Peng, LI Yongle, LIAO Haili. Simulation of equilibrium atmosphere boundary layer with SST k-ω turbulence model[J]. Acta Aerodynamica Sinica, 2012, 30(6): 737-743. (in Chinese)
|
| [32] |
MENTER F R. Two-equation eddy-viscosity turbulence models for engineering applications[J]. AIAA Journal,1994,32(8): 1598-1605. doi: 10.2514/3.12149
|
| [33] |
HAN Lingsheng,WANG Yongqing,LIU Kuo,et al. Theoretical modeling for leakage characteristics of two-phase flow in the cryogenic labyrinth seal[J]. International Journal of Heat and Mass Transfer,2020,159: 120151. doi: 10.1016/j.ijheatmasstransfer.2020.120151
|
| [34] |
杨文静,郝木明,李振涛,等. 考虑离心项的螺旋槽液膜密封空化特性数值分析[J]. 润滑与密封,2018,43(6): 6-11. YANG Wenjing,HAO Muming,LI Zhentao,et al. Numerical analysis of cavitation characteristics of spiral groove liquid film seal considering centrifugal inertia[J]. Lubrication Engineering,2018,43(6): 6-11. (in Chinese doi: 10.3969/j.issn.0254-0150.2018.06.002
YANG Wenjing, HAO Muming, LI Zhentao, et al. Numerical analysis of cavitation characteristics of spiral groove liquid film seal considering centrifugal inertia[J]. Lubrication Engineering, 2018, 43(6): 6-11. (in Chinese) doi: 10.3969/j.issn.0254-0150.2018.06.002
|
| [35] |
孙丹,杨建刚,赵欢,等. 台阶流模型流场的局部DQ-Lagrange求解方法[J]. 航空动力学报,2012,27(9): 1997-2003. SUN Dan,YANG Jiangang,ZHAO Huan,et al. Research on local DQ-Lagrange method for solving flow field in step flow[J]. Journal of Aerospace Power,2012,27(9): 1997-2003. (in Chinese
SUN Dan, YANG Jiangang, ZHAO Huan, et al. Research on local DQ-Lagrange method for solving flow field in step flow[J]. Journal of Aerospace Power, 2012, 27(9): 1997-2003. (in Chinese)
|
| [36] |
ALMQVIST A,BURTSEVA E,RAJAGOPAL K,et al. On lower-dimensional models of thin film flow:Part C derivation of a Reynolds type of equation for fluids with temperature and pressure dependent viscosity[J]. Proceedings of the Institution of Mechanical Engineers:Part J Journal of Engineering Tribology,2023,237(3): 514-526. doi: 10.1177/13506501221135269
|
| [37] |
李锋,刘占生,李明海,等. 非零压差边界下间隙流动雷诺方程近似解析解[J]. 航空动力学报,2018,33(1): 156-164. LI Feng,LIU Zhansheng,LI Minghai,et al. Approximate analytical solution of the Reynolds equation for clearance flow with pressure difference boundary conditions[J]. Journal of Aerospace Power,2018,33(1): 156-164. (in Chinese
LI Feng, LIU Zhansheng, LI Minghai, et al. Approximate analytical solution of the Reynolds equation for clearance flow with pressure difference boundary conditions[J]. Journal of Aerospace Power, 2018, 33(1): 156-164. (in Chinese)
|