Volume 36 Issue 6
Jun.  2021
Turn off MathJax
Article Contents
Article Navigation >  Journal of Aerospace Power  > 2021  >  36(6): 1263-1272
HE Dupeng, ZHANG Zhanying, YANG Li, ZOU Weilong, ZHU Xiaowu, CHEN Yuanhong. Simulation analysis and optimization of electron beam welding deformation of aero-engine casing[J]. Journal of Aerospace Power, 2021, 36(6): 1263-1272. doi: 10.13224/j.cnki.jasp.2021.06.015
Citation: HE Dupeng, ZHANG Zhanying, YANG Li, ZOU Weilong, ZHU Xiaowu, CHEN Yuanhong. Simulation analysis and optimization of electron beam welding deformation of aero-engine casing[J]. Journal of Aerospace Power, 2021, 36(6): 1263-1272. doi: 10.13224/j.cnki.jasp.2021.06.015
shu

Simulation analysis and optimization of electron beam welding deformation of aero-engine casing

doi: 10.13224/j.cnki.jasp.2021.06.015
  • 1.

    Material Digital Research and Development Center,China Iron and Steel Research Institute Group,Beijing 100081,China

  • 2.

    Aero Engine Corporation of China-ESI Beijing ,Technology Company Limited,Beijing 100094,China

  • 3.

    Xi’an Aero-Engine Limited,Aero Engine Corporation of China,Xi’an 710021,China

  • 4.

    Strategic Research Center,Central Iron and Steel Research Institute,Beijing 100081,China

  • Received Date: 2021-01-12
  • Publish Date: 2021-06-28
    Abstract
  • In order to predict and control the welding deformation, the elastoplastic finite element model of the welded joint was established, and heat source model of the electron beam was checked to obtain the size of the plastic strain area of the welded joint. Then, the 3D shell element finite element model of the fan blade casing was established, and the welding deformation of the casing was simulated by using the inherent strain method, so as to obtain the deformation distribution during the welding process. The accuracy of the model was verified by measuring the deformation of the casing and comparing with the simulation results. Finally, by optimizing the welding sequence and welding pool width, the optimal scheme of controlling welding deformation was obtained through simulation calculation. The results showed that the average deformation error between simulation and actual measurement was only 10.3%. The 3D shell element finite element model of the center plane based on the inherent strain method was suitable for the deformation prediction of electron beam welding of large and complex thin-walled parts. The width of the molten pool on the weld was reduced to 2.7 mm, and the average radial deformation after welding was reduced by 30%. Controlling the weld width can significantly reduce the radial shrinkage and deformation of the casing, but the optimization of welding sequence has poor effect on deformation control.

     

    • FullText(HTML)
  • loading
    • References(20)
  • [1]
    郝幼淮.罐式集装箱罐体的焊接技术探讨［J］.焊接技术,2003,32(5):53-56. HAO Youhuai.Discussion on welding technology of tank container body［J］.Welding Technology,2003,32(5):53-56.(in Chinese)
    [2]
    李涛.焊接钢制罐体焊接应力及变形的控制应用［J］.科技创新导报,2012(1):68. LI Tao.Control application of welding stress and deformation of welded steel tank［J］.Science and Technology Innovation Herald,2012(1):68.(in Chinese)
    [3]
    李晓东,李春广,朱志民,等.铝合金薄板 MIG 焊焊接变形仿真预测的工程应用［J］.焊接学报,2014,35(2):104-108. LI Xiaodong,LI Chunguang,ZHU Zhimin,et al.Engineering application of simulation prediction of MIG welding deformation of aluminum alloy sheet［J］.Transactions of the China Welding Institution,2014,35(2):104-108.(in Chinese)
    [4]
    闫德俊,刘雪松,周广涛,等.大型底板结构焊接顺序控制变形数值分析［J］.焊接学报,2009,30(6):55-58. YAN Dejun,LIU Xuesong,ZHOU Guangtao,et al.Numerical analysis of welding sequence control deformation of large-scale bottom plate［J］.Transactions of the China Welding Institution,2009,30(6):55-58.(in Chinese)
    [5]
    UEDA Y,YAMAKAWA T.Analysis of thermal elastic-plastic stress and strain during welding by finite element method［J］.Japan Welding Society Transactions,1971,2(2):135-142.
    [6]
    HIBBITT H D,MARCAL P V.A numerical,thermo-mechanical model for the welding and subsequent loading of a fabricated structure［J］.Computers and Structures,1973,3(5):1145-1174.
    [7]
    FRIEDMAN E.Thermomechanical analysis of the welding process using the finite element method［J］.Journal of Pressure Vessel Technology,1975,97(3):206-213.
    [8]
    LINDGREN L E,KARLSSON L.Deformations and stresses in welding of shell structures［J］.International Journal for Numerical Methods in Engineering,1988,25(2):635-655.
    [9]
    张建勋,刘川,张林杰.焊接非线性大梯度应力变形的高效计算技术［J］.焊接学报,2009,30(6):107-111. ZHANG Jianxun,LIU Chuan,ZHANG Linjie.Efficient calculation technology for welding nonlinear large gradient stress and deformation［J］.Transactions of the China Welding Institution,2009,30(6):107-111.(in Chinese)
    [10]
    DANIEWICZ S R,MCANINCH M D,MC-FARLAND B,et al.Application of distortion control technology during fabrication of large offshore structures［C］∥Proceedings of the International Conference on Modeling and Control of Joining Processes.Orlando,US:American Welding society,1993:156-160.
    [11]
    LUO Y,ISHIYAMA M,MURAKAWA H.Welding deformation of plates with longitudinal curvature (mechanics,strength and structure design)［J］.Transactions of JWRI,1999,28(2):57-65.
    [12]
    羅宇,村川英一,上田幸雄.固有ひずみを用いた弾性計算による溶接変形および残留応力の推定［J］.日本造船学会論文集,1997,1997(182):783-793.(in Japanese)
    [13]
    成田.固有ひずみを用いた薄肉閉断面部材の溶接変形予測［J］.溶接構造シンポジウム 1997,1997:290-296.(in Japanese)
    [14]
    蔡志鹏,赵海燕,吴甦,等.串热源模型及其在焊接数值模拟中的应用［J］.机械工程学报,2001,37(4):25-29. CAI Zhipeng,ZHAO Haiyan,WU Su,et al.String heat source model and its application in numerical simulation of welding［J］.Journal of Mechanical Engineering,2001,37(4):25-29.(in Chinese)
    [15]
    DENG D,KIYOSHIMA S,OGAWA K,et al.Predicting welding residual stresses in a dissimilar metal girth welded pipe using 3D finite element model with a simplified heat source［J］.Nuclear Engineering and Design,2011,241(1):46-54.
    [16]
    刘佳,杨玉东,石岩,等.基于 Visual-Environment 的复杂结构薄壁件激光焊接工艺优化［J］.机械工程学报,2017,53(14):150-158. LIU Jia,YANG Yudong,SHI Yan,et al.Numerical simulation analysis on optimization of laser welding process for the complex structural thin-walled part based on visual-environment［J］.Journal of Mechanical Engineering,2017,53(14):150-158.(in Chinese)
    [17]
    王勖成,邵敏.有限单元法基本原理和数值方法［M］.北京:清华大学出版社,1997.
    [18]
    李飞.钢箱梁焊接固有应变的研究［D］.天津:河北工业大学,2011. LI Fei.Research on welding inherent strain of steel box girder［D］.Tianjin:Hebei University of Technology,2011.(in Chinese)
    [19]
    DONG Wenchao,LU Shanping,LU Hao,et al.Numerical simulation and control of welding distortion for double floor structure of high speed train［J］.Acta Mechanica Sinica,2014,30(6):849-860.
    [20]
    魏良武.固有应变法预测焊接变形的研究及其工程应用［D］.上海:上海交通大学,2004. WEI Liangwu.Investigation on inherent strain method for welding deformation prediction and engineering application［D］.Shanghai:Shanghai Jiao Tong University,2004.(in Chinese)
    • Relative Articles
    • Supplements(0)
    • Cited By
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索
    Get Citation
    PDF(3346.0KB)
    XML

    Article Metrics

    Article views (514) PDF downloads(531) Cited by()
    Proportional views
    Related

    Copyright © 《Journal of Aerospace Power》 All Rights Reserved.

    Supported by: Beijing Renhe Information Technology Co., Ltd.  

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return