2021 Vol. 36, No. 6

Display Method:
Integrated jet-effects testing technique based on calibration tank in low-speed wind tunnel
HU Buyuan, WU Chaojun, WU Fuzhang, ZHANG Rongping, LIU Zhonghua
2021, 36(6): 1137-1144. doi: 10.13224/j.cnki.jasp.2021.06.002
Abstract:
To meet the demand of jet-effects test of large turbine fan aircraft, a kind of integrated jet-effects testing technique based on calibration tank was developed. The testing model and jet simulators were integrated according to the principle of the technique. Aerodynamic forces and thrust were both measured by wind tunnel balance. Thrust was calibrated in calibration tank and deducted from the testing data measured by wind tunnel balance. Techniques such as thrust calibration and deduction, air bridge, mass flow rate and nozzle pressure ratio controlling were introduced. In order to verify the reliability of integrated jet-effects testing technique, a thrust calibration test and a full model jet-effects wind tunnel test were conducted in the calibration tank and FL-13 low speed wind tunnel respectively. The test results indicated that, the calibration testing accuracy of thrust was better than 0.24%, and the repeatability testing accuracy of drag coefficient was 0.000 3, which can meet the accuracy need of jet-effects wind tunnel test.
Effect on heating environment of ablation recession in plate-rudder interaction region
YANG Guang, TAN Meijing, NIE Chunsheng, YAN Hao, LI Yu, ZHOU Yu, CAO Zhanwei
2021, 36(6): 1145-1155. doi: 10.13224/j.cnki.jasp.2021.06.003
Abstract:
The effect of the ablation recession on the heat flux near a rudder gap interaction region was studied. High temperature thermal-chemical non-equilibrium numerical simulation was conducted for a plate-rudder configuration under typical hypersonic flow condition. The flow and aeroheating mechanism was analyzed for the rudder gap interaction region. The shape change caused by ablation recession was modeled and its effect on the flow structure and aeroheating mechanism was studied. Results indicated that the ablation recession changed the pressure distribution in the interaction region and decreased the spanwise pressure gradient, which inhibited the thickness reduction of the boundary layer by the cross-flow, and led to decrease of the heat flux in the interaction region. This heat flux decrease value was intensified as the ablation recession depth increased, which can reach 28.9% at a 5 mm recession depth.
Development overview and key technologies of high speed hybrid helicopter with single main rotor
HUANG Mingqi, XU Dongxia, HE Long, ZHU Qinghua, WANG Liangquan
2021, 36(6): 1156-1168. doi: 10.13224/j.cnki.jasp.2021.06.004
Abstract:
The development and key technologies of high speed hybrid helicopter with single main rotor were reviewed. Firstly, the general concept about the layout type and control mode of high speed hybrid helicopter with single main rotor was briefly introduced. Then, the high speed hybrid helicopters with single main rotor were divided into three configurations based on their own forward flight power structure features. At the same time, the layout of different configurations and their development situations were described respectively. And on this basis, according to the present problems faced by high speed hybrid helicopter with single main rotor, the key technologies such as the overall layout design and optimization, transition mode control and distribution design were summarized and sorted out. Lastly, combined with the development trend of high speed helicopter at home and abroad and the characteristics of helicopter with this configuration, the development prospect of high speed hybrid helicopter with single main rotor was analyzed and some preliminary suggestions on its development in our country were put forward.
A combined temperature-compensation approach to silicon piezoresistance pressure sensor
PAN Muxuan, LIU Yanglin, LI Yu
2021, 36(6): 1188-1196. doi: 10.13224/j.cnki.jasp.2021.06.007
Abstract:
A combined temperature-compensation approach to silicon piezoresistance pressure sensors was proposed. The fitting method was adopted to identify the transformation function of pressure sensors at different temperatures. The linear interpolation was employed to achieve the temperature-compensated coefficients of transformation functions. The pressure sensor signal processing module was designed. The simulations on the pressure signal processing with combined temperature-compensation were conducted. The simulation results showed that the pressure measurement accuracy was less than 0.1%, the temperature measurement time was around 10 μs, and the few on-chip resources were consumed. The temperature-compensation approach could meet the measurement requirements of compressor outlet pressure.
Dynamic control strategy of extended-range APU based on fuzzy PID optimized by CAHPSO
ZHAO Jiahao, WEI Minxiang, DING Yuzhang, CHANG Cheng
2021, 36(6): 1213-1221. doi: 10.13224/j.cnki.jasp.2021.06.010
Abstract:
For the control of the working point switching process of the extended-range auxiliary power unit (APU), a dynamic control strategy for the extended-range APU was proposed by using the chaotic annealing hybrid particle swarm optimization (CAHPSO) algorithm to optimize the fuzzy proportional-integral-derivative (PID) control. This algorithm was used to combine chaos search and annealing mechanisms based on the standard particle swarm optimization (PSO) to enhance the global optimization ability, and optimize the fuzzy PID control parameters offline. In order to verify the effectiveness of the new control strategy, the APU system simulation model was established. The simulation results showed that during the processes of gradually switching from the warming-up point to the high load point, the new control strategy can make the APU shorten the stabilization time, the stabilization time for the three switching control processes of the working points was 2.92 s, 2.88 s, 2.79 s, respectively; the new control strategy can make the APU reduce the speed overshoot rate, only when in the switching from the small load point to the middle load point, the speed overshoot rate was about 0.95% and there was no overshoot in other switching processes; the new control strategy can make the APU torque change smoothly, and the torque overshoot was only 0.16 N·m when switching from the middle load point to the high load point, which achieved a good dynamic control effect.
Effects of combustion and performance of compression-ignition aero piston engine with different nozzle parameters in the high-altitude environment
XU Jinsong, NIE Ke, SHEN Yinggang, Huang Guoyong
2021, 36(6): 1222-1233. doi: 10.13224/j.cnki.jasp.2021.06.011
Abstract:
Taking a four-cylinder compression-ignition aero kerosene piston engine as the research model, AMESim (advanced modeling environment for performing simulation of engineering systems) simulation software was used to establish the engine model, and the simulation model was verified with the data collected from the engine bench test. In the high-altitude environment, the influence relationship of the combustion characteristic, performances and NOx emission characteristics of the engine between different nozzles and diameters' injector schemes under the takeoff condition and the maximum cruising condition of the aircraft was simulated and analyzed. The results showed that, under steady-state conditions, the maximum combustion pressure and temperature increased with the increasing numbers of nozzle-hole, and the heat release rates also increased rapidly with the peak value. In addition, when the premixed-combustion in the cylinder was strengthened and the combustion starting point was advanced, the ignition delay period and combustion duration were shortened, the combustion center moved forward, and the cycling thermal efficiency was higher, but the NOx emission was increased. Under the takeoff condition of the aircraft with the transient altitude change, multi-holes and small-diameters of fuel nozzle were conducive to the recovery of engine power in the high-altitude environment, improving the dynamics and the continuous flying performance of aircraft.
Effect of Venturi length on flow field and spray characterization of dual axial swirler
LIU Ran, LUO Lianjun, CHEN Sheng, PENG Zhongjiu, WANG Zhikai
2021, 36(6): 1234-1243. doi: 10.13224/j.cnki.jasp.2021.06.012
Abstract:
In order to investigate the effect of dual axial swirler Venturi length on flow field and spray characteristics, the flow field downstream the dual axial swirler outlet for four different Venturi length dual axial swirlers was simulated and matched with fuel nozzle to test the spray characterization. The results showed that the 2ed swirler’s discharge coefficient was 0.75 constantly, while the 1st swirler’s discharge coefficient decreased from 0.98 to 0.7, the swirler outlet swirl number increased from 0.08 to 0.48, and the downstream flow field from inside-out recirculation zone turned into conventional recirculation zone as the dimensionless length of Venturi increased from 0.23 to 0.49. Spray cone angle and Sauter mean diameter (SMD) of shortness Venturi length case were less affected by air pressure drop across from swirler, however, the other cases’ spray cone angle and SMD were strongly affected by air pressure drop across from swirler, and SMD and spray cone angle increased as Venturi length increased under the same fuel mass flow rate and air pressure drop.
Effect of aromatic hydrocarbon type and content on combustion emission of aeroengine
ZHENG Lukai, ZHU Yancheng, ZHOU Yabo
2021, 36(6): 1244-1252. doi: 10.13224/j.cnki.jasp.2021.06.013
Abstract:
In order to carry out comprehensive evaluation of the performance of different aromatic hydrocarbon types and contents on aero engines, engine emission exhaust soot concentration experiments on 3 blended fuels of 16 aromatic hydrocarbons were conducted. According to the measured particulate emission concentration value, the effects of the types and content of aromatic hydrocarbons on the impact of emissions were compared; the correlation between aromatic hydrocarbon characteristics and PM emissions was calculated through linear fitting; and by combining these two important factors of fuel energy density and emissions, a comprehensive evaluation ranking was given. The analysis results showed that the PM concentration produced by indene and naphthalene series was significantly higher, and the emission after hydrotreatment was significantly improved. In addition, the density and carbon-hydrogen ratio of aromatic hydrocarbons had the greatest influence on PM, and the influence became more significant with the increase of aromatic hydrocarbon concentration. Finally, p-cumene and styrene were listed as the best two aromatic hydrocarbons in the comprehensive assessment. In addition, the series of naphthalene hydrotreating can simultaneously optimize specific energy and emissions. This result provides a research basis for optimizing fuels by controlling the types of aromatics in the fuel.
Simulation analysis and optimization of electron beam welding deformation of aero-engine casing
HE Dupeng, ZHANG Zhanying, YANG Li, ZOU Weilong, ZHU Xiaowu, CHEN Yuanhong
2021, 36(6): 1263-1272. doi: 10.13224/j.cnki.jasp.2021.06.015
Abstract:
In order to predict and control the welding deformation, the elastoplastic finite element model of the welded joint was established, and heat source model of the electron beam was checked to obtain the size of the plastic strain area of the welded joint. Then, the 3D shell element finite element model of the fan blade casing was established, and the welding deformation of the casing was simulated by using the inherent strain method, so as to obtain the deformation distribution during the welding process. The accuracy of the model was verified by measuring the deformation of the casing and comparing with the simulation results. Finally, by optimizing the welding sequence and welding pool width, the optimal scheme of controlling welding deformation was obtained through simulation calculation. The results showed that the average deformation error between simulation and actual measurement was only 10.3%. The 3D shell element finite element model of the center plane based on the inherent strain method was suitable for the deformation prediction of electron beam welding of large and complex thin-walled parts. The width of the molten pool on the weld was reduced to 2.7 mm, and the average radial deformation after welding was reduced by 30%. Controlling the weld width can significantly reduce the radial shrinkage and deformation of the casing, but the optimization of welding sequence has poor effect on deformation control.
Analysis and test of rotor support damping based on vibration response model of whole engine
LIN Xuesen, LI Benwei, HUANG Shuai, ZHANG Yun
2021, 36(6): 1273-1285. doi: 10.13224/j.cnki.jasp.2021.06.016
Abstract:
An aviation engine was taken as an example to establish the engine vibration simulation system, and the different structural squeeze film damper (SFD) modeling methods affecting the vibration response of the whole engine were analyzed. Meanwhile, the multi-position and multi-sensor vibration response test of the steady working condition was adopted to verify the accuracy of the model. Based on the calculation of the whole machine vibration system model and the oil interruption test of this engine, the effects of the squeeze oil film damping value at the front fulcrum of the gas generator (No.1 fulcrum) and the rear fulcrum of the free turbine (No.3 fulcrum) on the engine were discussed. Under the stable condition, the result showed that the engine vibration response first decreased and then increased as the No.1 fulcrum oil film damping value increased, and decreased as the No.3 fulcrum oil film damping value increased. By reducing the squeeze oil film damping value at the No.1 fulcrum appropriately, the total vibration response of the engine could be reduced by 43.4% under the maximum continuous working condition.
Numerical research on effects of blade tip clearances onthe hemocompatibility of artificial heart pump
XIE Nan, TANG Yumeng, LIU Yangwei, ZHANG Yan
2021, 36(6): 1304-1314. doi: 10.13224/j.cnki.jasp.2021.06.019
Abstract:
Steady and unsteady numerical simulations were carried out to systematically research the hemodynamic performance and hemocompatibility of four groups of centrifugal blood pumps with different blade tip clearance at 173 mmHg. The gaps studied were 5.0 mm, 2.0 mm, 1.0 mm and 0.2 mm, respectively, the distribution of parameters and the changes of normalized index of hemolysis with the size of blade tip clearance were researched. The results showed that the origin pump had good hemocompatibility at 3.0 L/min against a pressure head of 173 mmHg; with the decrease of blade tip clearance, the max stress and the normalized index of hemolysis showed a single peak and the minimum normalized index of hemolysis 0.000 5 g/100 L was obtained in the 1.0 mm clearance structure, which reduced the risk of thrombosis in the gap between the outer impeller walls and the lower housing cavity walls; compared with the results of the unsteady simulation: steady results were often too small to predict hemolysis, the transient normalized index of hemolysis changed periodically with the impeller rotation, and the difference between its mean and the steady results was within 5%.
Program optimization design and verification based on ejector function method
ZHA Bolin, LI Siye, QUAN Hui, WANG Jinjin
2021, 36(6): 1324-1334. doi: 10.13224/j.cnki.jasp.2021.06.021
Abstract:
In view of the ejector optimization problem considering the comprehensive influence of multiple factors, based on the ejector function method, the mathematical characteristics of static pressure matching function were studied and the singular points on the mathematical curve were analyzed. On this basis, the multi branch characteristic curves were obtained by programming and benchmark progression induction method, and the characteristics of solutions under different branches were analyzed. In addition, the influences of mixing chamber back pressure, total pressure ratio of primary and secondary flow and mixing nonuniformity on the ejector performance were studied, and the design concepts of static pressure characteristic curve and critical curve were proposed. The reliability of the ejector function method was verified by comparing with the experimental data. The results showed that the design performance of the ejector was better when it was close to the critical curve. The mixing nonuniformity had a great influence on the ejector performance, when the nonuniformity was 1.5, compared with the ideal state, the maximum error of the ejecting coefficient reached 32.73%. When considering the wall friction design, the friction coefficient formula model should be modified. The results provide an important guidance for the optimal design of ejector.
Constitutive model of N15 solid propellant considering confining pressure effect
ZHANG Jiye, XU Jinsheng, HAN Feng, WANG Shixin
2021, 36(6): 1335-1344. doi: 10.13224/j.cnki.jasp.2021.06.022
Abstract:
Mechanical properties of N15 solid propellant under different confining pressures were obtained by using the confining pressure test system. Result showed that the initial modulus of the propellant did not change with the confining pressure, but the maximum tensile strength, rupture strength, the maximum elongation and elongation at break increased with the increase of confining pressure; combined with propellant’s mesoscopic structure and cross section analysis, the mechanical mechanism of confining pressure effect on the propellant was revealed preliminarily; as a result of the existence of confining pressure, the particle dewetting inside the propellant was reduced, the holes’ propagation delayed due to the pressure, and its crack extension and germination was inhibited, which proved that the confining pressure had strengthening effect for propellant; according to the elastic-viscoelastic correspondence principle, a constitutive model considering the confining pressure effect was established for N15 propellant. The results showed that accuracy of the constitutive model was good, and it can describe the influence of confining pressure on the mechanical properties of N15 propellant accurately.