| Citation: | ZHANG Guochen, LI Zhipeng, CAO Zhiyuan, et al. Numerical simulation on combination of circumferential groove and tip clearance modification to control tip clearance flow field[J]. Journal of Aerospace Power, 2024, 39(12):20220895 doi: 10.13224/j.cnki.jasp.20220895 |
A parallel dilation tip clearance was designed to inhibit the flow loss at rotor tip clearance. Through numerical simulation, it was found that the modified tip clearance can effectively suppress the wake loss at the trailing edge of the rotor and reduce the size of the corner separation vortex in the region of the casing formed by mixing the spanwise underflow and the leakage flow at the trailing edge of the suction surface. The position of shock waves action on the rotor suction surface moved downstream, which shortened the length of the boundary layer and weakened the separation degree of the boundary layer. The research showed that the peak efficiency of the modified tip clearance increased to 0.374% and the stability margin increased to 3.457% compared with the design tip clearance. To improve the effect of vortex loss suppression by the modified tip clearance, a circumferential single casing groove was added at the leading edge of the rotor tip. The results showed that the combination scheme can reduce the risk of double leakage flow, make the interface between the main stream and the tip leakage flow move into the channel and reduce the entropy, delay the occurrence of spike stall caused by leading edge spillage at low flow rate. Moreover, the stability margin and peak efficiency of the combination scheme increased by 4.105% and 0.164%, respectively, compared with the design tip clearance.
| [1] |
YE Shubo,ZHAO Qingjun,CUI Weiwei,et al. An improved model for tip clearance loss in transonic axial compressors[J]. Proceedings of the Institution of Mechanical Engineers: Part A Journal of Power and Energy,2018,232(4): 295-314. doi: 10.1177/0957650917736453
|
| [2] |
DANISH S N,QURESHI S R,IMRAN M M,et al. Effect of tip clearance and rotor-stator axial gap on the efficiency of a multistage compressor[J]. Applied Thermal Engineering,2016,99: 988-995. doi: 10.1016/j.applthermaleng.2016.01.132
|
| [3] |
张卓勋,吴艳辉,楚武利,等. 激波/泄漏涡相互干扰对跨声压气机流动稳定性的影响[J]. 航空动力学报,2010,25(7): 1615-1621. ZHANG Zhuoxun,WU Yanhui,CHU Wuli,et al. Influence of shock/tip leakage vortex interaction on flow stability in a single-stage transonic axial compressor[J]. Journal of Aerospace Power,2010,25(7): 1615-1621. (in Chinese
ZHANG Zhuoxun, WU Yanhui, CHU Wuli, et al. Influence of shock/tip leakage vortex interaction on flow stability in a single-stage transonic axial compressor[J]. Journal of Aerospace Power, 2010, 25(7): 1615-1621. (in Chinese)
|
| [4] |
谢芳,楚武利,张皓光. 跨声轴流压气机激波/泄漏涡/边界层分离相互作用的影响[J]. 航空动力学报,2012,27(2): 425-430. XIE Fang,CHU Wuli,ZHANG Haoguang. Influence of shock waves/leakage vortex/boundary layer separation interaction in a single-stage transonic axial compressor[J]. Journal of Aerospace Power,2012,27(2): 425-430. (in Chinese
XIE Fang, CHU Wuli, ZHANG Haoguang. Influence of shock waves/leakage vortex/boundary layer separation interaction in a single-stage transonic axial compressor[J]. Journal of Aerospace Power, 2012, 27(2): 425-430. (in Chinese)
|
| [5] |
DEVEAUX B,FOURNIS C,BRION V,et al. Experimental study and modelling of the tip-leakage flow for an isolated fixed blade[R]. San Francisco,US: ASME-JSME-KSME 2019 8th Joint Fluids Engineering Conference,2019.
|
| [6] |
CAO Zhiyuan,GAO Xi,LIANG Yuyuan,et al. Comparison of flow mechanism of blade sweep between a transonic single rotor and a rotor in stage environment[J]. Journal of Thermal Science,2022,31(5): 1804-1819. doi: 10.1007/s11630-022-1657-y
|
| [7] |
CAO Zhiyuan,SONG Cheng,ZHANG Xiang,et al. Blade lean and tip leakage flows in highly loaded compressor cascades[J]. Journal of Thermal Science,2021,30(4): 1388-1405. doi: 10.1007/s11630-021-1486-4
|
| [8] |
CAO Zhiyuan,SONG Cheng,GAO Xi,et al. Computational study on the boundary layer suction effects in the supersonic compressor flow with a bowed blade[J]. Journal of Thermal Science,2022,31(2): 511-528. doi: 10.1007/s11630-022-1582-0
|
| [9] |
CAO Zhiyuan,GAO Xi,ZHANG Xiang,et al. Influence of endwall air injection with discrete holes on corner separation of a compressor cascade[J]. Journal of Thermal Science,2021,30(5): 1684-1704. doi: 10.1007/s11630-021-1513-5
|
| [10] |
MAO Xiaochen,LIU Bo. Investigation of the casing groove location effect for a large tip clearance in a counter-rotating axial flow compressor[J]. Aerospace Science and Technology,2020,105: 106059. doi: 10.1016/j.ast.2020.106059
|
| [11] |
ZHANG Qianfeng,DU Juan,LI Jichao,et al. Dual stability enhancement mechanisms of axial-slot casing treatment in a high-speed mixed-flow compressor with various tip clearances[J]. Chinese Journal of Aeronautics,2021,34(4): 19-31. doi: 10.1016/j.cja.2020.08.019
|
| [12] |
DU Juan,LIN Feng,ZHANG Hongwu,et al. Numerical simulation on the effect of tip clearance size on unsteadiness in tip clearance flow[J]. Journal of Thermal Science,2008,17(4): 337-342. doi: 10.1007/s11630-008-0337-x
|
| [13] |
MAESSCHALCK C D,LAVAGNOLI S,PANIAGUA G,et al. Aerothermodynamics of tight rotor tip clearance flows in high-speed unshrouded turbines[J]. Applied Thermal Engineering,2014,65(1/2): 343-351.
|
| [14] |
XIANG Junting,SCHLUTER J,DUAN Fei. Numerical study of the tip clearance flow in miniature gas turbine compressors[J]. Aerospace Science and Technology,2019,93: 105352. doi: 10.1016/j.ast.2019.105352
|
| [15] |
CIORCIARI R,LESSER A,BLAIM F,et al. Numerical investigation of tip clearance effects in an axial transonic compressor[J]. Journal of Thermal Science,2012,21(2): 109-119. doi: 10.1007/s11630-012-0525-6
|
| [16] |
FOLEY A C,IVEY P C. Measurement of tip-clearance flow in a multistage,axial flow compressor[J]. Journal of Turbomachinery,1996,118(2): 211-217. doi: 10.1115/1.2836628
|
| [17] |
马文生,顾春伟. 叶顶间隙对压气机性能的影响[J]. 动力工程,2007,27(6): 863-867. MA Wensheng,GU Chunwei. Effect of tip clearance on compressor performance[J]. Journal of Power Engineering,2007,27(6): 863-867. (in Chinese
MA Wensheng, GU Chunwei. Effect of tip clearance on compressor performance[J]. Journal of Power Engineering, 2007, 27(6): 863-867. (in Chinese)
|
| [18] |
YE Shubo,ZHAO Qingjun,ZHOU Xiaoyong,et al. The impact of circumferential casing grooves on rotating instability in a transonic axial compressor[J]. Proceedings of the Institution of Mechanical Engineers: Part G Journal of Aerospace Engineering,2019,233(8): 2868-2893. doi: 10.1177/0954410018786094
|
| [19] |
WU Xiaoxiong,LIU Bo,ZHANG Botao,et al. Effect of circumferential single casing groove location on the flow stability under tip-clearance effect in a transonic axial flow compressor rotor[J]. Energies,2021,14(19): 6143. doi: 10.3390/en14196143
|
| [20] |
张海燕. 转静子交界面处理方法和湍流模型对压气机数值计算影响研究[D]. 南昌: 南昌航空航天大学,2017. ZHANG Haiyan. Research on effect of rotor/stator interface approach and turbulence model on simulation of compressor[D]. Nanchang: Nanchang Aviation University,2017. (in Chinese
ZHANG Haiyan. Research on effect of rotor/stator interface approach and turbulence model on simulation of compressor[D]. Nanchang: Nanchang Aviation University, 2017. (in Chinese)
|
| [21] |
REID L,MOORE R. Design and overall performance of four highly loaded,high speed inlet stages for an advanced high-pressure-ratio core compressor[R]. NASA 1978-TP-1337,1978.
|
| [22] |
REID L,MOORE R D. Performance of single-stage axial-flow transonic compressor with rotor and stator aspect ratios of 1.19 and 1.26,respectively,and with design pressure ratio of 1.82[R]. NASA 1978-TP-1338,1978.
|
| [23] |
ZHANG Botao,MAO Xiaochen,WU Xiaoxiong,et al. Effects of tip leakage flow on the aerodynamic performance and stability of an axial-flow transonic compressor stage[J]. Energies,2021,14(14): 4168. doi: 10.3390/en14144168
|
| [24] |
ZHANG Botao,LIU Bo,MAO Xiaochen,et al. Effect of hub clearance of cantilever stator on aerodynamic performance and flow field of a transonic axial-flow compressor[J]. Proceedings of the Institution of Mechanical Engineers: Part G Journal of Aerospace Engineering,2021,235(15): 2193-2207. doi: 10.1177/0954410021993700
|
| [25] |
JEONG J,HUSSAIN F. On the identification of a vortex[J]. Journal of Fluid Mechanics,1995,285: 69-94. doi: 10.1017/S0022112095000462
|
| [26] |
胡加国,王如根,李坤,等. 非设计条件下跨声速压气机失速机制分析[J]. 推进技术,2016,37(8): 1490-1499. HU Jiaguo,WANG Rugen,LI Kun,et al. Instability mechanism analysis with transonic compressor at off-design work conditions[J]. Journal of Propulsion Technology,2016,37(8): 1490-1499. (in Chinese
HU Jiaguo, WANG Rugen, LI Kun, et al. Instability mechanism analysis with transonic compressor at off-design work conditions[J]. Journal of Propulsion Technology, 2016, 37(8): 1490-1499. (in Chinese)
|
| [27] |
高丽敏,王磊,茅晓晨,等. 缝式机匣处理对对转压气机的扩稳机理[J]. 航空动力学报,2023,38(3): 640-654. GAO Limin,WANG Lei,MAO Xiaochen,et al. Mechanism of stability improvement with slot casing treatment in counter-rotating compressor[J]. Journal of Aerospace Power,2023,38(3): 640-654. (in Chinese
GAO Limin, WANG Lei, MAO Xiaochen, et al. Mechanism of stability improvement with slot casing treatment in counter-rotating compressor[J]. Journal of Aerospace Power, 2023, 38(3): 640-654. (in Chinese)
|
| [28] |
CAMERON J D,BENNINGTON M A,ROSS M H,et al. The influence of tip clearance momentum flux on stall inception in a high-speed axial compressor[J]. Journal of Turbomachinery,2013,135(5): 051005. doi: 10.1115/1.4007800
|
| [29] |
张晨凯,胡骏,王志强,等. 轴流压气机转子叶尖间隙流动结构的数值研究[J]. 航空学报,2014,35(5): 1236-1245. ZHANG Chenkai,HU Jun,WANG Zhiqiang,et al. Numerical study on tip clearance flow structure of an axial flow compressor rotor[J]. Acta Aeronautica et Astronautica Sinica,2014,35(5): 1236-1245. (in Chinese
ZHANG Chenkai, HU Jun, WANG Zhiqiang, et al. Numerical study on tip clearance flow structure of an axial flow compressor rotor[J]. Acta Aeronautica et Astronautica Sinica, 2014, 35(5): 1236-1245. (in Chinese)
|