| Citation: | ZHANG Yueming, LI Yiwan, JI Shuting. Life calculation and test method of RV reducer based on fatigue strength[J]. Journal of Aerospace Power, 2024, 39(11):20220957 doi: 10.13224/j.cnki.jasp.20220957 |
To accurately calculate the life of rotate vector (RV) reducer under actual operation and reduce the cycle and cost of durability life test, taking RV reducer for industrial manipulator as research object. A fatigue life calculation method of RV reducer based on fatigue strength theory was presented, and a device was designed and built for accelerated life test. Combined with stress-fatigue life (
| [1] |
PHAM A D,AHN H J. High precision reducers for industrial robots driving 4th industrial revolution: state of arts,analysis,design,performance evaluation and perspective[J]. International Journal of Precision Engineering and Manufacturing-Green Technology,2018,5(4): 519-533. doi: 10.1007/s40684-018-0058-x
|
| [2] |
CHEN Bingkui,PENG Changyan,HUANG Jian. A new error model and compensation strategy of angle encoder in torsional characteristic measurement system[J]. Sensors,2019,19(17): 3772. doi: 10.3390/s19173772
|
| [3] |
PENG Peng,WANG Jiugen. NOSCNN: a robust method for fault diagnosis of RV reducer[J]. Measurement,2019,138: 652-658. doi: 10.1016/j.measurement.2019.02.080
|
| [4] |
AN Haibo,LIANG Wei,ZHANG Yinlong,et al. Retrogressive analysis of industrial robot rotate vector reducer using acoustic emission techniques[C]//2018 IEEE 8th Annual International Conference on CYBER Technology in Automation,Control,and Intelligent Systems. Tianjin: IEEE,2018: 366-372.
|
| [5] |
SU Jianxin,ZHANG Hao,JIANG Chuang,et al. Prediction and experimental study on thermal stress in multi-tooth form grinding of cycloid gear[J]. The International Journal of Advanced Manufacturing Technology,2021,117(1): 187-198.
|
| [6] |
MIRKO B,NENAD M,ZORICA D,et al. Numerical and experimental analysis of the cycloid disc stress state[J]. Tehnički Vjesnik,2014,21(2): 377-382.
|
| [7] |
HOU Zhi,YANGI S. Remote performance evaluation,life prediction and fault diagnosis of RV reducer for industrial robot[J]. Journal of Physics: Conference Series,2020,1676(1): 012212. doi: 10.1088/1742-6596/1676/1/012212
|
| [8] |
CHEN Feng,LI Weilin,WENG Wenxiang,et al. An adaptive trend index-driven remaining useful life prediction method for renewable energy vehicle reducers[J]. Shock and Vibration,2021,2021: 2915625.
|
| [9] |
王明凯,闫柯,马帅军,等. 联合载荷作用下精密角接触球轴承动态特性演变规律[J]. 航空动力学报,2022,37(6): 1134-1149. WANG Mingkai,YAN Ke,MA Shuaijun,et al. Evolutionary regularity of dynamic characteristics for precision angular contact ball bearing under combined loads[J]. Journal of Aerospace Power,2022,37(6): 1134-1149. (in Chinese
WANG Mingkai, YAN Ke, MA Shuaijun, et al. Evolutionary regularity of dynamic characteristics for precision angular contact ball bearing under combined loads[J]. Journal of Aerospace Power, 2022, 37(6): 1134-1149. (in Chinese)
|
| [10] |
EVANS J W,BARTO A,GALLAGHER B,et al. Analysis and life testing for design of cryogenic bearing assemblies on the James Webb space telescope optical telescope element[C]//ASME International Mechanical Engineering Congress and Exposition. Washington: ASME,2013: 15-21.
|
| [11] |
GABELLI A,MORALES-ESPEJEL G E,IOANNIDES E. Particle damage in hertzian contacts and life ratings of rolling bearings[J]. Tribology Transactions,2008,51(4): 428-445. doi: 10.1080/10402000802011752
|
| [12] |
DENG Fukang,LI Kangchun,HU Xiongfeng,et al. Life calculation of angular contact ball bearings for industrial robot RV reducer[J]. Industrial Lubrication and Tribology,2019,71(6): 826-831. doi: 10.1108/ILT-07-2018-0296
|
| [13] |
HUANG Jian,LI Chaoyang,CHEN Bingkui. Optimization design of RV reducer crankshaft bearing[J]. Applied Sciences,2020,10(18): 6520. doi: 10.3390/app10186520
|
| [14] |
LEE G,KIM H,KIM D. Study of the accelerated life test method for power train components under cyclic loads using weibull-IPL (inverse power law) model[C]// ASME International Mechanical Engineering Congress and Exposition. Washington: ASME,2003: 535-541.
|
| [15] |
王卫国,古远兴,卿华,等. 轮盘低循环疲劳寿命预测方法研究及试验验证[J]. 航空动力学报,2006,21(5): 862-866. WANG Weiguo,GU Yuanxing,QING Hua,et al. Investigation of disk LCF life prediction and its experimental verification[J]. Journal of Aerospace Power,2006,21(5): 862-866. (in Chinese doi: 10.3969/j.issn.1000-8055.2006.05.014
WANG Weiguo, GU Yuanxing, QING Hua, et al. Investigation of disk LCF life prediction and its experimental verification[J]. Journal of Aerospace Power, 2006, 21(5): 862-866. (in Chinese) doi: 10.3969/j.issn.1000-8055.2006.05.014
|
| [16] |
NENTWICH C,REINHART G. A method for health indicator evaluation for condition monitoring of industrial robot gears[J]. Robotics,2021,10(2): 80. doi: 10.3390/robotics10020080
|
| [17] |
张跃明,冀永虎,纪姝婷,等. RV减速器的寿命计算与加速寿命试验[J]. 机械设计与制造,2020(8): 270-274. ZHANG Yueming,JI Yonghu,JI Shuting,et al. Life calculation and accelerated life test of RV reducer[J]. Machinery Design & Manufacture,2020(8): 270-274. (in Chinese doi: 10.3969/j.issn.1001-3997.2020.08.064
ZHANG Yueming, JI Yonghu, JI Shuting, et al. Life calculation and accelerated life test of RV reducer[J]. Machinery Design & Manufacture, 2020(8): 270-274. (in Chinese) doi: 10.3969/j.issn.1001-3997.2020.08.064
|
| [18] |
国家市场监督管理总局,国家标准化管理委员会. 直齿轮和斜齿轮承载能力计算 第6部分: 变载荷条件下的使用寿命计算: GB/T 3480.6—2018[S]. 北京: 中国标准出版社,2019: 1-22. State Administration for Market Regulation,Standardization Administration of the People’s Republic of China. Calculation of load capacity of spur and helical gears Part 6: calculation of service life under variable load: GB/T 3480.6—2018[S]. Beijing: Standards Press of China,2019: 1-22. (in Chinese
State Administration for Market Regulation, Standardization Administration of the People’s Republic of China. Calculation of load capacity of spur and helical gears Part 6: calculation of service life under variable load: GB/T 3480.6—2018[S]. Beijing: Standards Press of China, 2019: 1-22. (in Chinese)
|
| [19] |
HARRIS T A,KOTZALAS M N. Advanced concepts of bearing technology: rolling bearing analysis[M]. 5th. ed. New York: CRC Press,2006.
|
| [20] |
国家质量监督检验检疫总局,国家标准化管理委员会. 滚动轴承 额定动载荷和额定寿命: GB/T 6391—2010[S]. 北京: 中国标准出版社,2011: 1-38. General Administration of Quality Supervision,Inspection and Quarantine of the People’s Republic of China,Standardization Administration of the People’s Republic of China. Rolling bearings: dynamic load ratings and rating life: GB/T 6391—2010[S]. Beijing: Standards Press of China,2011: 1-38. (in Chinese
General Administration of Quality Supervision, Inspection and Quarantine of the People’s Republic of China, Standardization Administration of the People’s Republic of China. Rolling bearings: dynamic load ratings and rating life: GB/T 6391—2010[S]. Beijing: Standards Press of China, 2011: 1-38. (in Chinese)
|
| [21] |
国家市场监督管理总局、中国国家标准化管理委员会. 机器人用精密齿轮传动装置 试验方法: GB/T 35089—2018[S]. 北京: 中国标准出版社,2018: 8-10. State Administration for Market Regulation, Standardization Administration of the People’s Republic of China. Precision gear transmission for robot test method: GB/T 35089—2018[S]. Beijing: Standards Press of China,2018: 8-10. (in Chinese
State Administration for Market Regulation, Standardization Administration of the People’s Republic of China. Precision gear transmission for robot test method: GB/T 35089—2018[S]. Beijing: Standards Press of China, 2018: 8-10. (in Chinese)
|