| Citation: | JIN Xianming, QIU Ming, ZHANG Jiaming, et al. Combined modification method exploration of roller tangent and raceway full convexity based on optimal convexity ratio for cylindrical roller bearing[J]. Journal of Aerospace Power, 2026, 41(5):20240549 doi: 10.13224/j.cnki.jasp.20240549 |
Considering the problem of uneven stress distribution on the contact line of cylindrical roller bearings, a combined modification method of roller tangent and raceway full convexity was proposed. Based on the established elastohydrodynamic lubrication model of finite line contact, the stress distribution characteristics under this modification method were explored and analyzed, and the calculation method of optimal convexity ratio was also provided (the convexity ratio was defined as the ratio of roller convexity to raceway convexity when roller-raceway was modified simultaneously). The results showed that when using the combined modification method, there was an optimal crown ratio in the joint modification curve. This ratio was determined by the load, total convexity, and the length of the straight busbar. Within this optimal crown ratio, there were three equal extremes of contact stress, and the distribution of contact stress was more uniform. The maximum contact stress was reduced. Furthermore, with the increase of the straight bus length of the joint modification curve, the maximum contact stress initially decreased and then stabilized. These research findings introduced a reference method for the modification design of roller-raceway contact pairs, which can improve the uniformity of contact stress distribution of cylindrical roller bearings.
| [1] |
余永健, 李济顺, 陈国定, 等. 基于内圈滚道廓形的圆柱滚子轴承旋转精度[J]. 航空动力学报, 2017, 32(1): 155-161. YU Yongjian, LI Jishun, CHEN Guoding, et al. Rotational accuracy of the cylindrical roller bearing based on inner raceway profile[J]. Journal of Aerospace Power, 2017, 32(1): 155-161. (in Chinese
YU Yongjian, LI Jishun, CHEN Guoding, et al. Rotational accuracy of the cylindrical roller bearing based on inner raceway profile[J]. Journal of Aerospace Power, 2017, 32(1): 155-161. (in Chinese)
|
| [2] |
邓四二, 滕弘飞, 周彦伟, 等. 航空发动机主轴轴承滚道表面光饰强化处理[J]. 航空动力学报, 2006, 21(3): 545-549. DENG Sier, TENG Hongfei, ZHOU Yanwei, et al. Luster Polish strengthening for race surface of the mainshaft bearings of aeroengine[J]. Journal of Aerospace Power, 2006, 21(3): 545-549. (in Chinese doi: 10.3969/j.issn.1000-8055.2006.03.020
DENG Sier, TENG Hongfei, ZHOU Yanwei, et al. Luster Polish strengthening for race surface of the mainshaft bearings of aeroengine[J]. Journal of Aerospace Power, 2006, 21(3): 545-549. (in Chinese) doi: 10.3969/j.issn.1000-8055.2006.03.020
|
| [3] |
李伟伟, 陈晓阳, 沈雪瑾, 等. 歪斜状况下滚子轴承的接触应力求解与分析[J]. 中国机械工程, 2011, 22(17): 2034-2039. LI Weiwei, CHEN Xiaoyang, SHEN Xuejin, et al. Contact pressure calculation and analysis of roller bearings in skewing condition[J]. China Mechanical Engineering, 2011, 22(17): 2034-2039. (in Chinese
LI Weiwei, CHEN Xiaoyang, SHEN Xuejin, et al. Contact pressure calculation and analysis of roller bearings in skewing condition[J]. China Mechanical Engineering, 2011, 22(17): 2034-2039. (in Chinese)
|
| [4] |
LUNDBERG G. Elastische beruehrung zweier halbraeume[J]. Forschung aufdem Gebiet des Ingenieurwesens A, 1939, 10(5): 201-211.
|
| [5] |
POPLAWSKI J V, PETERS S M, ZARETSKY E V. Effect of roller profile on cylindrical roller bearing life prediction: Part Ⅱ comparison of roller profiles[J]. Tribology Transactions, 2001, 44(3): 417-427. doi: 10.1080/10402000108982476
|
| [6] |
OSWALD F B, ZARETSKY E V, POPLAWSKI J V. Effect of roller geometry on roller bearing load-life relation[J]. Tribology Transactions, 2014, 57(5): 928-938. doi: 10.1080/10402004.2014.927545
|
| [7] |
FUJIWARA H, KOBAYASHI T, KAWASE T, et al. Optimized logarithmic roller crowning design of cylindrical roller bearings and its experimental demonstration[J]. Tribology Transactions, 2010, 53(6): 909-916. doi: 10.1080/10402004.2010.510619
|
| [8] |
陈志. 不确定因素下圆柱滚子轴承多目标稳健性设计[D]. 大连: 大连理工大学, 2022. CHEN Zhi. Multi-objective robust design of cylindrical roller bearings with uncertain factors[D]. Dalian: Dalian University of Technology, 2022. (in Chinese
CHEN Zhi. Multi-objective robust design of cylindrical roller bearings with uncertain factors[D]. Dalian: Dalian University of Technology, 2022. (in Chinese)
|
| [9] |
DUAN Hongyu, SONG Jiawei, WANG Zhijian. Lubrication and fatigue life evaluation of high-speed cylindrical roller bearing under misalignment[J]. Mathematical Problems in Engineering, 2020, 2020(1): 2068924. doi: 10.1155/2020/2068924
|
| [10] |
LIU Xiaoling, LI Shuyi, YANG Ping, et al. On the lubricating mechanism of roller skew in cylindrical roller bearings[J]. Tribology Transactions, 2013, 56(6): 929-942. doi: 10.1080/10402004.2013.812760
|
| [11] |
QIU Liangwei, LIU Shuangbiao, CHEN Xiaoyang, et al. Lubrication and loading characteristics of cylindrical roller bearings with misalignment and roller modifications[J]. Tribology International, 2022, 165: 107291. doi: 10.1016/j.triboint.2021.107291
|
| [12] |
ZHU Dong, WANG Jiaxu, REN Ning, et al. Mixed elastohydrodynamic lubrication in finite roller contacts involving realistic geometry and surface roughness[J]. Journal of Tribology, 2012, 134: 011504. doi: 10.1115/1.4005952
|
| [13] |
吴继强, 王黎钦, 陆宇帆, 等. 几何修形对低速圆柱滚子轴承混合润滑性能的影响研究[J]. 摩擦学学报, 2019, 39(4): 470-478. WU Jiqiang, WANG Liqin, LU Yufan, et al. Geometric modification on mixed lubrication performance of low-speed cylindrical roller bearing[J]. Tribology, 2019, 39(4): 470-478. (in Chinese
WU Jiqiang, WANG Liqin, LU Yufan, et al. Geometric modification on mixed lubrication performance of low-speed cylindrical roller bearing[J]. Tribology, 2019, 39(4): 470-478. (in Chinese)
|
| [14] |
吝水林, 孙建亮, 彭艳. 高速板带轧机四列滚动轴承非均匀接触力学性能及修形优化研究[J]. 机械工程学报, 2021, 57(19): 128-137. LIN Shuilin, SUN Jianliang, PENG Yan. Research on non-uniform contact mechanical properties and modification optimization of four-row rolling bearings in high speed strip mill[J]. Journal of Mechanical Engineering, 2021, 57(19): 128-137. (in Chinese
LIN Shuilin, SUN Jianliang, PENG Yan. Research on non-uniform contact mechanical properties and modification optimization of four-row rolling bearings in high speed strip mill[J]. Journal of Mechanical Engineering, 2021, 57(19): 128-137. (in Chinese)
|
| [15] |
CAO Renshui, BAI Hang, CAO Hui, et al. Mixed lubrication analysis of tapered roller bearings and crowning profile optimization based on numerical running-In method[J]. Lubricants, 2023, 11(3): 97. doi: 10.3390/lubricants11030097
|
| [16] |
高泽成. 外圈滚道带凸度的圆柱滚子轴承[J]. 轴承, 1996(10): 14-16. GAO Zecheng. Cylindrical roller bearing with convex outer ring raceway[J]. Bearing, 1996(10): 14-16. (in Chinese
GAO Zecheng. Cylindrical roller bearing with convex outer ring raceway[J]. Bearing, 1996(10): 14-16. (in Chinese)
|
| [17] |
李广志. 轴承凸度滚道及其电化学机械复合加工方法研究[D]. 山东 东营: 中国石油大学(华东), 2012. LI Guangzhi. Study on bearing raceway crown and the method for its electrochemical mechanical machining[D]. Dongying, Shandong: China University of Petroleum (Huadong), 2012. (in Chinese
LI Guangzhi. Study on bearing raceway crown and the method for its electrochemical mechanical machining[D]. Dongying, Shandong: China University of Petroleum (Huadong), 2012. (in Chinese)
|
| [18] |
ACAR E, ÜSTÜN E E, ALI GÜLER M, et al. Design of an energy efficient cylindrical roller bearing[J]. Mechanics Based Design of Structures and Machines, 2024, 52(2): 826-847. doi: 10.1080/15397734.2022.2124172
|
| [19] |
ZHANG Y, BIBOULET N, VENNER C H, et al. Prediction of the stribeck curve under full-film elastohydrodynamic lubrication[J]. Tribology International, 2020, 149: 105569. doi: 10.1016/j.triboint.2019.01.028
|
| [20] |
YANG X, LI Y, LIU G, et al. Effect of surface roughness on elastohydrodynamic lubrication performance of cylindrical roller bearing[J]. Tehnički Vjesnik, 2019, 26(3): 710-721. doi: 10.17559/tv-20190104091451
|
| [21] |
史修江, 王黎钦. 基于拟动力学的航空发动机主轴滚子轴承热弹流润滑分析[J]. 机械工程学报, 2016, 52(3): 86-92. SHI Xiujiang, WANG Liqin. TEHL analysis of aero-engine mainshaft roller bearing based on quasi-dynamics[J]. Journal of Mechanical Engineering, 2016, 52(3): 86-92. (in Chinese doi: 10.3901/JME.2016.03.086
SHI Xiujiang, WANG Liqin. TEHL analysis of aero-engine mainshaft roller bearing based on quasi-dynamics[J]. Journal of Mechanical Engineering, 2016, 52(3): 86-92. (in Chinese) doi: 10.3901/JME.2016.03.086
|
| [22] |
AWATI V B, NAIK S. An Isothermal Elastohydrodynamic lubrication of elliptical contact with Multigrid method[J]. Australian Journal of Mechanical Engineering, 2020, 18(3): 375-384. doi: 10.1080/14484846.2018.1531810
|
| [23] |
LI Meng, JING Minqing, CHEN Zengfan, et al. An improved ultrasonic method for lubricant-film thickness measurement in cylindrical roller bearings under light radial load[J]. Tribology International, 2014, 78: 35-40. doi: 10.1016/j.triboint.2014.04.023
|
| [24] |
白晓波, 吉晓民, 王毅. 滚针轴承载荷分布影响因素的分析及其优化[J]. 机械科学与技术, 2014, 33(8): 1186-1191. BAI Xiaobo, JI Xiaomin, WANG Yi. Analysis and optimization of load distribution influence factors of needle bearings[J]. Mechanical Science and Technology for Aerospace Engineering, 2014, 33(8): 1186-1191. (in Chinese doi: 10.13433/j.cnki.1003-8728.2014.0815
BAI Xiaobo, JI Xiaomin, WANG Yi. Analysis and optimization of load distribution influence factors of needle bearings[J]. Mechanical Science and Technology for Aerospace Engineering, 2014, 33(8): 1186-1191. (in Chinese) doi: 10.13433/j.cnki.1003-8728.2014.0815
|