| Citation: | LI Ang, ZHAO Qiuyu, HAN Qinan, et al. Fretting fatigue properties and life prediction of additively manufactured GH4169 superalloys[J]. Journal of Aerospace Power, 2025, 40（11）：20240577 doi: 10.13224/j.cnki.jasp.20240577
|
To investigate the fretting fatigue performance of additively manufactured superalloys, fretting fatigue test specimens were designed, macro fretting fatigue tests on additively manufactured superalloys under various conditions were conducted, and the fretting fatigue life of specimens under different printing directions and loads was obtained. The fretting fatigue life of additively manufactured superalloy specimens decreased with the increase of peak load in different printing directions, and the fretting fatigue life along the printing direction was higher than that perpendicular to the printing direction. To establish a fretting fatigue life model for additively manufactured superalloys in different printing directions, finite element simulations of fretting fatigue tests under different conditions were performed, and the stress and strain distributions were obtained. It was found that the maximum Mises stress and maximum strain both occurred in the fretting fatigue contact area, which coincided with the crack initiation position. Furthermore, a fretting fatigue life prediction model was established using the critical plane method. The results showed that the predicted life of SWT （Smith-Watson-Topper） and FS （Fatemi-Socie） parameters for specimens in different printing directions was within 2 fatigue scatter band.
| [1] |
HILLS D A, ANDRESEN H N. Mechanics of fretting and fretting fatigue[M]. Cham, Swiss: Springer, 2021.
|
| [2] |
WATERHOUSE R B. Fretting fatigue[J]. Materials Science and Engineering, 1976, 25: 201-206. doi: 10.1016/0025-5416(76)90071-9
|
| [3] |
李欣. 机械连接结构的微动疲劳理论与工程应用[M]. 北京: 北京理工大学出版社, 2019. LI Xin. Fretting fatigue theory and engineering applications of mechanical connection structures[M]. Beijing: Beijing Insititute of Technology Press, 2019. (in Chinese
LI Xin. Fretting fatigue theory and engineering applications of mechanical connection structures[M]. Beijing: Beijing Insititute of Technology Press, 2019. (in Chinese)
|
| [4] |
尚德广, 王德俊. 多轴疲劳强度[M]. 北京: 科学出版社, 2007. SHANG Deguang, WANG Dejun. Multiaxial fatigue strength[M]. Beijing: Science Press, 2007. (in Chinese
SHANG Deguang, WANG Dejun. Multiaxial fatigue strength[M]. Beijing: Science Press, 2007. (in Chinese)
|
| [5] |
古远兴. 高低周复合载荷下燕尾榫结构微动疲劳寿命研究[D]. 南京: 南京航空航天大学, 2007. GU Yuanxing. Study on fretting fatigue life of dovetail joint structure under high and low cycle combined loads[D]. Nanjing: Nanjing University of Aeronautics and Astronautics, 2007. (in Chinese
GU Yuanxing. Study on fretting fatigue life of dovetail joint structure under high and low cycle combined loads[D]. Nanjing: Nanjing University of Aeronautics and Astronautics, 2007. (in Chinese)
|
| [6] |
CIAVARELLA M, DEMELIO G. A review of analytical aspects of fretting fatigue, with extension to damage parameters, and application to dovetail joints[J]. International Journal of Solids and Structures, 2001, 38(10/11/12/13): 1791-1811.
|
| [7] |
FARRIS T N, SZOLWINSKI M P, HARISH G. Fretting in aerospace structures and materials[M]//HOEPPNER D W , CHANDRASEKARAN V. Fretting Fatigue: Current Technology and Practices. West Conshohocken, US: ASTM International 2000: 523-537.
|
| [8] |
WANG Yubin, PANG Siqin, YAN Pei, et al. Experimental research on cryogenic cutting performance of Ni-based superalloy GH4169[J]. The International Journal of Advanced Manufacturing Technology, 2022, 121(1): 379-392.
|
| [9] |
REN X D, ZHAN Q B, YUAN S Q, et al. A finite element analysis of thermal relaxation of residual stress in laser shock processing Ni-based alloy GH4169[J]. Materials & Design, 2014, 54: 708-711.
|
| [10] |
GENG Yongxiang, MO Yan, ZHENG Haizhong, et al. Effect of laser shock peening on the hot corrosion behavior of Ni-based single-crystal superalloy at 750 ℃[J]. Corrosion Science, 2021, 185: 109419. doi: 10.1016/j.corsci.2021.109419
|
| [11] |
CHEN Xiaomin, LIN Y C, WEN Dongxu, et al. Dynamic recrystallization behavior of a typical nickel-based superalloy during hot deformation[J]. Materials & Design, 2014, 57: 568-577.
|
| [12] |
SHI Ying, PANG Yanjiao, HUANG Ning, et al. Competitive method for fluorescent dopamine detection in cerebrospinal fluid based on the peroxidase-like activity of ficin[J]. Spectrochimica Acta Part A: Molecular and Biomolecular Spectroscopy, 2019, 209: 8-13.
|
| [13] |
张健, 王莉, 谢光, 等. 镍基单晶高温合金的研发进展[J]. 金属学报, 2023, 59(9): 1109-1124. ZHANG Jian, WANG Li, XIE Guang, et al. Recent progress in research and development of nickel-based single crystal superalloys[J]. Acta Metallurgica Sinica, 2023, 59(9): 1109-1124. (in Chinese
ZHANG Jian, WANG Li, XIE Guang, et al. Recent progress in research and development of nickel-based single crystal superalloys[J]. Acta Metallurgica Sinica, 2023, 59(9): 1109-1124. (in Chinese)
|
| [14] |
LUO Shuncun, SU Yue, WANG Zeming. Microstructure regulation and strengthening mechanism of dual-phase high-entropy alloy fabricated by selective laser melting additive manufacturing[J]. Science China Materials, 2020, 63(7): 1279-1290. (in Chinese) doi: 10.1007/s40843-020-1291-9
|
| [15] |
GENG Yaoyi, XIE Wenlong, TU Yuhui, et al. Ti-6Al-4V microstructural functionally graded material by additive manufacturing: Experiment and computational modelling[J]. Materials Science and Engineering: A, 2021, 823: 141782. doi: 10.1016/j.msea.2021.141782
|
| [16] |
JADHAV S D, DADBAKHSH S, GOOSSENS L, et al. Influence of selective laser melting process parameters on texture evolution in pure copper[J]. Journal of Materials Processing Technology, 2019, 270: 47-58. doi: 10.1016/j.jmatprotec.2019.02.022
|
| [17] |
WANG Lu, ZHANG Yanming, CHIA Houyi, et al. Mechanism of keyhole pore formation in metal additive manufacturing[J]. NPJ Computational Mathematics, 2022, 8(1): 22. doi: 10.1038/s41524-022-00699-6
|
| [18] |
SELAMET S, GARLOCK M. Guidelines for modeling three dimensional structural connection models using finite element methods[R]. Istanbul: International symposium: Steel Structures: Culture and Sustainability, 2010.
|
| [19] |
YANG Jing, LIU Daoxin, ZHANG Xiaohua, et al. The effect of ultrasonic surface rolling process on the fretting fatigue property of GH4169 superalloy[J]. International Journal of Fatigue, 2020, 133: 105373. doi: 10.1016/j.ijfatigue.2019.105373
|
| [20] |
WANG Y C, LEI L M, SHI L, et al. Scanning strategy dependent tensile properties of selective laser melted GH4169[J]. Materials Science and Engineering: A, 2020, 788: 139616. doi: 10.1016/j.msea.2020.139616
|
| [21] |
中国金属学会高温材料分会. 中国高温合金手册: 下卷 铸造高温合金 粉末冶金高温合金 弥散强化高温合金 金属间化合物高温材料[M]. 北京: 中国质检出版社, 2012. High Temperature Materials Branch of China Metallurgical Society. Handbook of chinese superalloys: Volume Ⅱ cast superalloys powder metallurgy superalloys dispersion strengthening superalloys intermetallic compound supermaterials [M]. Beijing: China Quality Inspection Press, 2012. (in Chinese
High Temperature Materials Branch of China Metallurgical Society. Handbook of chinese superalloys: Volume Ⅱ cast superalloys powder metallurgy superalloys dispersion strengthening superalloys intermetallic compound supermaterials [M]. Beijing: China Quality Inspection Press, 2012. (in Chinese)
|
| [22] |
SMITH K N. A stress-strain function for the fatigue of metals[J]. Journal of Materials , 1970, 5: 767-778.
|
| [23] |
FATEMI A, SOCIE D F. A critical plane approach to multiaxial fatigue damage including out-of-phase loading[J]. Fatigue & Fracture of Engineering Materials & Structures, 1988, 11(3): 149-165.
|
| [24] |
SU Yue, HAN Qinan, ZHANG Chengcheng, et al. Effects of secondary orientation and temperature on the fretting fatigue behaviors of Ni-based single crystal superalloys[J]. Tribology International, 2019, 130: 9-18. doi: 10.1016/j.triboint.2018.09.006
|
DownLoad:
