Reliability analysis of intermediate casing based on adaptive Kriging
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摘要:
为了探究中介机匣在多失效模式下的结构可靠性分析方法,建立了参数化有限元模型进行确定性分析。考虑航空发动机中介机匣的材料性能、几何参数及外部载荷的不确定性,对中介机匣两种最典型失效模式:静强度失效以及刚度失效建立极限状态函数。通过构造两失效模式下的自适应Kriging(adaptive Kriging,AK)模型并结合广义子集模拟(generalized subset simulation,GSS)方法评估中介机匣结构失效概率,并基于Copula函数理论对中介机匣失效模式的相关性进行建模,明确两失效模式之间的相互影响,并与AK-GSS方法计算结果进行对比。结果表明:中介机匣结构系统失效概率在10−6量级;相较于传统方法,AK-GSS方法求解中介机匣结构失效概率时计算时长缩减了87.7%且几乎未损失计算精度。除此之外,考虑中介机匣两失效模式相关时AK-GSS方法依旧具有高精度。
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关键词:
- 中介机匣 /
- 参数化建模 /
- Copula模型 /
- 自适应Kriging /
- 广义子集模拟
Abstract:In order to explore the structural reliability analysis method of the intermediate casing under multiple failure modes, a parametric finite element model was established for the deterministic analysis of an aero-engine intermediate casing. Considering the uncertainty of material properties, geometric parameters and external loads of the aero-engine intermediate casing, the limit state functions were constructed for the two most typical failure modes of the intermediate casing: static strength failure and stiffness failure. By constructing an adaptive Kriging surrogate model for two failure modes and combining with the generalized subset simulation method, the failure probability of the intermediate casing structure was predicted. And the correlation of the two failure modes was modeled based on the Copula function theory to determine the mutual influence between them, and the calculation results were compared with AK-GSS method. The results showed that the failure probability of the intermediate casing structure system was in the order of
$ {R_2} $ . Compared with the conventional method, the computational time of the AK-GSS method for solving the failure probability was reduced by 87.7% almost without loss of computational accuracy. In addition, the AK-GSS method still had high accuracy when considering the correlation between the two failure modes of the intermediary magazine. -
表 1 TC4材料参数
Table 1. TC4 material parameters
参数 数值及说明 材料 TC4 密度/(g/cm³) 4.51 泊松比 0.34 弹性模量/MPa 110000 许用应力/MPa 1123 表 2 中介机匣输入参数
Table 2. Intermediate casing input parameters
序号 参数名称 分布 均值 变异系数 截断区间 1 外机匣半径$ {R_1} $/mm 截断正态 200 0.02 [172, 288] 2 内机匣半径$ {R_2} $/mm 截断正态 120 0.02 [103.2, 136.8] 3 外机匣长度$ {L_1} $/mm 截断正态 100 0.02 [86, 114] 4 内机匣长度$ {L_2} $/mm 截断正态 110 0.02 [94.6, 125.4] 5 发动机推力$ F $/kN 正态分布 150 0.05 6 弹性模量$ E $/MPa 正态分布 110000 0.03 7 泊松比$ \mu $ 正态分布 0.34 0.03 表 3 自适应Kriging代理模型预测精度
Table 3. Prediction accuracy of AK surrogate model
评估指标 ERMS R2 EMR/% Mises应力 4.6056 0.67 4.43 径向位移 0.1565 0.96 4.76 表 4 两方法计算结果对比
Table 4. Comparison of calculation results of two methods
方法 静强度失效
概率/10−6刚度失效
概率/10−6系统失效
概率/10−6计算
时长/sAK-GSS 2.0648 1.2308 3.0395 522.7 AK-MCS 2.2000 1.2000 3.0000 4249.5 表 5 双失效模式的相关性模型
Table 5. Copula model of two failure modes
求解
参数Gaussian
模型Clayton
模型Gumbel
模型Frank
模型$\hat \theta $ 0.8966 1.8329 1.9633 5.8548 AIC −33.1803 −32.5998 −29.5695 −29.3299 ${d^2}$ 0.0208 0.0290 0.0245 0.0315 -
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