Taguchi method based tolerance design for rotor system dynamics
-
摘要: 提出了基于Taguchi方法的转子系统动力学容差设计理论.从结构的动力响应要求出发,以Taguchi方法为基础,对结构的制造及装配容差进行动力学容差设计,减小结构在制造过程的设计参数不确定和安装工艺不确定影响下其动力响应的波动.该设计过程为:①通过正交试验及方差分析完成参数设计,初步确定符合要求的参数设计值组合;②确定容差设计的初始设计值及初始设计范围,确定目标函数,形成多目标优化问题;③利用遗传算法对多目标优化问题进行解算,得到容差设计结果.对某型双转子航空发动机具有初始不平衡量轮盘的安装工艺进行了容差设计.设计表明:具有初始不平衡量的轮盘在装配时通过控制不平衡量的幅值及相位角差的搭配可有效降低支承振动响应,设计后支承最大振动响应合格率由17.7%提高至97%,验证了该设计理论的可行性.Abstract: A novel method based on Taguchi's method was proposed for tolerance design for rotor system dynamics. It reduces structural dynamic response variation of rotor system due to uncertainties of design parameters and assembly process, by tolerance design of manufacturing and assembly parameters. The approach was performed by the following steps:(1) Design parameters through orthogonal array experiments and ANOVA(analysis of variance), initially determining level combination of design parameters meeting design requirements;(2) Determine initial nominal value and range of design parameters for tolerance design, set up objective function and form multi-objective optimization;(3) Solve the multi-objective optimization problem by genetic algorithm and get the tolerance design results. A tolerance design of initial unbalanced discs assembly for a twin-spool aero-engine was carried out. The results show that bearing vibration response can be decreased by matching of initial unbalance amplitude and phase angle differences, and qualified rate of maximum bearing vibration response is increased from 17.7% to 97%, which can verify the feasibility of the method.
-
[1] Creveling C M.Tolerance design:a handbook for developing optimal specifications[M].Boston:Addison-Wesley Inc.,1997. [2] Nigam S D,Turner J U.Review of statistical approaches to tolerance analysis[J].Computer-Aided Design,1995,27(1):6-15. [3] Fowlkes W Y,Creveling C M.Engineering methods for robust product design[M].Boston:Addison-Wesley,1995. [4] Daneshvar N,Khataee A R.Biodegradation of dye solution containing malachite green:optimization of effective parameters using Taguchi method[J].Journal of Hazardous Materials,2007,143(1/2):214-219. [5] Ghani J A,Choudhury I A.Application of Taguchi method in the optimization of end milling parameters[J].Journal of Materials Processing Technology,2004,145(1):84-92. [6] Fusayasu H,Yokota Y.Optimization of a magnetic actuator with Taguchi method and multivariate analysis method[J].Transactions on Magnetics,1998,34(4):2138-2140. [7] Yang W H,Tarng Y S.Design optimization of cutting parameters for turning operations based on the Taguchi method[J].Journal of Materials Processing Technology,1998,84(1/2/3):122-129. [8] Kumar R S,Alagumurthi N,Ramesh R.Simultaneous optimization of design tolerance and total cost for a piston and cylinder assembly[C]//International Conference on Advances in Recent Technologies in Communication and Computing.Kottayam,Kerala:IEEE,2009:783-789. [9] Zhao Z,Li Y,Yu J.Optimal assembly tolerance design based on fuzzy information entropy and seeker optimization algorithm[C]//3rd International Conference on Advanced Computer Theory and Engineering.Chengdu:IEEE,2010:610-613. [10] Zang C,Friswell M I,Mottershead J E.A review of robust optimal design and its application in dynamics[J].Computers and Structures,2005,83(4/5):315-326. [11] Forouraghi B.Worst-case tolerance design and quality assurance via genetic algorithms[J].Journal of Optimization Theory and Applications,2002,113(2):251-268. [12] Muthu P,Dhanalakshmi V,Sankaranarayanasamy K.Optimal tolerance design of assembly for minimum quality loss and manufacturing cost using metaheuristic algorithms[J].International Journal of Advanced Manufacturing Technology,2009,44(11/12):1154-1164. [13] 邱晞,牟伟强,魏生民.基于层次分析法与粒子群算法的飞机装配公差多目标优化[J].航空制造技术2006(16):66-72. QIU Xi,MOU Weiqiang,WEI Shengmin.Multi-objective optimization of aircraft assembly tolerance based on analytic hierarchy process and particle swarm optimization algorithm[J].Aeronautical Manufacturing Technology,2006(16):66-72.(in Chinese) [14] Das I,Dennis J E.A closer look at drawbacks of minimizing weighted sums of objectives for Pareto set generation in multicriteria optimization problems[J].Structural Optimization,1997,14(1):63-69. [15] Goldberg R.Evolutionary multiobjective optimization[M].London:Springer-Verlag London Limited,2005.
点击查看大图
计量
- 文章访问数: 1708
- HTML浏览量: 3
- PDF量: 838
- 被引次数: 0