Prediction of hoop mode burst speed of disk considering local stress effect
-
摘要: 平均应力法用于航空发动机轮盘破裂转速预测时结果一般偏大,对于带螺栓孔的轮盘破裂转速预测误差更大。考虑局部应力效应对平均应力法进行修正,引入修正因子来表征轮盘子午面平均周向应力和危险部位局部应力对轮盘破裂转速的加权影响。通过开展典型轮盘材料GH4169的光滑试样和缺口试样拉伸试验,并开展了两件模拟盘破裂转速测量试验,得到修正因子与缺口强度比的关系,然后同时采用这两种方法对某涡轮盘的破裂转速进行了预测,并开展了验证试验。试验结果表明:平均应力法预测结果偏大,误差达到了9.4%,而考虑局部应力修正后,预测值仅略低于试验值,误差仅2.67%。考虑局部应力效应的轮盘子午面破裂转速预测方法简单可靠,具有较高的工程实用价值。Abstract: Prediction result of burst speed of a aeroengine disk is usually slight larger than testing result when using the average stress method. The error tends to be much larger especially for the disk with a bolt hole. The average stress method was modified taking consideration of the effect of local stress.A correction factor was implanted to distinguish weight effect of the average hoop stress from that of the local stress of critical position at disk burst speed. Tensile test of standard cylinder and notched specimens of GH4169 and burst speed measurement test of two simulated disks were carried out. Notch strength ratio related to correction factor was calculated. Then the relationship between correction factor and notch strength ratio was obtained. Burst speed of a disk was predicted using these two methods and the burst speed measurement test was conducted. It concluded that the predicted result was larger than test data when using the average stress method with the error of 9.4%. When local stress was taken into consideration, the result was closely approximated to test data with the error of 2.67%. The prediction method of hoop mode burst speed of a disk considering local stress effect was of remarkable engineering practical worth value to its' simple formality and the reliable results.
-
Key words:
- average stress method /
- burst speed /
- local stress /
- correction factor /
- notch strength ratio
-
[1] 《航空发动机设计手册》总编委会.航空发动机设计手册:第18册叶片轮盘及主轴强度分析[M].北京:机械工业出版社,2001. [2] 陈光.航空发动机结构设计分析[M].北京:北京航空航天大学出版社,2006. [3] 国防科学技术工业委员会.航空涡轮喷气和涡轮风扇发动机通用规范:GJB 241A-2010[S].北京:国家军用标准出版发行部,2010:26. [4] 国防科学技术工业委员会.航空涡轮螺桨和涡轮轴发动机通用规范:GJB 242A-2018[S].北京:国家军用标准出版发行部,2018:28. [5] 孙国维.轮盘的破裂转速[J].舰船科学技术,1981(8):40-45. SUN Guowei.Burst speed of discs[J].Ship Science and Technology,198,(8):40-45.(in Chinese) [6] 孙国维.几种材料和结构的轮盘转子破裂准则的试验应用[J].热能动力工程,1988,3(3):30-35. SUN Guowei.Experimental application of the fracture criteria of disk rotors of different materials and stuctures[J].Journal of Engineering for Thermal Energy and Power,1988,3(3):30-35.(in Chinese) [7] 洪其麟,王屏.计算轮盘破裂转速的大变形解析法[J].航空动力学报,1990,5(4):321-324. HONG Qilin,WANG Ping.A large analytical deformation method for prediction of disk burst speed[J].Journal of Aerospace Power,1990,5(4):321-324.(in Chinese) [8] 古爱军,张学仁,王屏,等.轴流式轮盘破裂转速的数值计算方法[J].航空动力学报,2001,16(3):287-290. GU Aijun,ZHANG Xueren,WANG Ping,et al.Numerical method for calculating the burst speed of axial-flow-type discs[J].Journal of Aerospace Power,2001,16(3):287-290.(in Chinese) [9] 吴长波,卿华,冯引利,等.某高压涡轮整体叶盘破裂转速计算方法及试验验证[J].燃气涡轮试验与研究,2006,19(3):33-36. WU Changbo,QING Hua,FENG Yinli,et al.Investigation on the prediction and experiment of high-pressure turbine blisk burst speed[J].Gas Turbine Experiment and Research,2006,19(3):33-36.(in Chinese) [10] 万江艳,周柏卓.轮盘模拟件破裂试验及其有限元描述[J].航空发动机,2008,34(2):19-21. WAN Jiangyan,ZHOU Baizhuo.Fracture test of disk simulated specimen and its description of finite element[J].Aeroengine,2008,34(2):19-21.(in Chinese) [11] 万江艳,周柏卓.轮盘弹塑性盘破裂准则的建立及变厚度轮盘破裂转速预测[J].航空发动机,2011,37(5):4-6. WAN Jiangyan,ZHOU Baizhuo.Elastic-plastic disc burst criteria establishment and variable thickness disk burst rotational speed prediction[J].Aeroengine,2011,37(5):4-6.(in Chinese) [12] 冯引利,吴长波,高鹏,等.某粉末冶金高温合金涡轮盘破裂转速分析[J].航空动力学报,2013,28(3):501-506. FENG Yinli,WU Changbo,GAO Peng,et al.Analysis of power metallurgy superalloy turbine disc's burst speed[J].Journal of Aerospace Power,2013,28(3):501-506.(in Chinese) [13] 秦仕勇,冯引利,孙海鹤,等.粉末冶金涡轮盘破裂转速分析与验证[J].燃气涡轮试验与研究,2017,30(5):36-41. QIN Shiyong,FENG Yinli,SUN Haihe,et al.Burst speed analysis and verification of the powder metallurgy superalloy turbine disk[J].Gas Turbine Experiment and Research,2017,30(5):36-41.(in Chinese) [14] NOZHNITSKY Y A,KARIMBAEV K D,SERVETNIK A N.Numerical simulation of spin testing for turbo machine disks using energy-based fracture criteria[R].ASME Paper GT2012-68953,2012. [15] SQUARCELLA N,FIRRONE C M,AKKARA M,et al.The importance of the material properties on the burst speed of turbine disks for aeronautical applications[J]. International Journal of Mechanical Sciences,2014,84:73-83. [16] KUMAR R,RANJAN V,KUMAR B,et al.Finite element modelling and analysis of the burst margin of a gas turbine disc using an area weighted mean hoop stress method[J].Engineering Failure Analysis,2018,20:425-433. [17] MAZUÈRE M,BESSON J,FOREST S,et al.Overspeed burst of elastoviscoplastic rotating disks:Part Ⅰ analytical and numerical stability analyses[J].European Journal of Mechanics A:Solids,2009,28:36-44. [18] MAZIÈRE M,BESSON J,FOREST S,et al.Overspeed burst of elastoviscoplastic rotating disks:Part Ⅱ burst of a superalloy turbine disk[J].European Journal of Mechanics A:Solids,2009,28:428-432. [19] BARACK W N,DOMAS P A.An improved turbine disk design to increase reliability of aircraft jet engines[R].NASA Contractor Report CR-135033,1976. [20] 中华人民共和国国家质量监督检验检疫总局.金属材料拉伸试验:第2部分高温拉伸试验方法:GB/T 228.2-2015[S].北京:中国标准出版社,2015:11-14.
点击查看大图
计量
- 文章访问数: 139
- HTML浏览量: 6
- PDF量: 159
- 被引次数: 0