Numerical and experimental investigation on interstage pressure drop equalization of differential multi-stage brush seals
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摘要: 分析多级刷式密封级间压降分配特性理论,提出新型各级差异化多级刷式密封结构,基于流固耦合方法建立新型多级刷式密封三维实体计算模型,设计搭建新型多级刷式密封泄漏流动特性实验装置,数值与实验研究在不同工况条件下,结构参数对新型结构多级刷式密封级间压降均衡性和泄漏特性的影响规律。研究结果表明:传统结构多级刷式密封各级级间压降占比均衡性标准差为8.41,新型结构各级级间压降占比均衡性标准差最大为4.69,最小为2.07。相较传统各级相同结构,增大下游级有效流通面积的新型各级差异化多级刷式密封可有效改善级间压降的不均衡性。提高后挡板保护高度使得新型结构各级级间压降占比均衡性标准差最小,各级级间压降占比较接近,可明显改善新型结构多级刷式密封级间压降均衡性。减少刷丝束厚度和增大刷丝束与转子面间隙使新型结构多级刷式密封的泄漏量增大明显。
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关键词:
- 新型各级差异化多级刷式密封 /
- 流固耦合 /
- 三维实体建模 /
- 级间压降均衡性 /
- 泄漏流动
Abstract: Through analysis of multi-stage brush seal interstage pressure drop distribution characteristic theory,a new brush seal structure of differential stage was presented,and based on the fluid-structure interaction method,a new multi-stage brush seal three-dimensional entity model at all stages was established to build a new multi-stage brush type seal leakage flow characteristics experiment device;through numerical and experimental research under the different working conditions,the effects of structural parameters on pressure drop equilibrium and leakage characteristics of a new type of multi-stage brush seal were analyzed.The results showed that the standard deviation of the equilibrium ratio of pressure drop between different stages of the traditional multi-stage brush seal structure was 8.41,and that of the equilibrium ratio of pressure drop between different stages of the new structure was 4.69 and 2.07.Compared with the traditional structure at each stage,the new differential multi-stage brush seal with the increasing area of the downstream stage can effectively improve the imbalance of pressure drop between stages.Increasing the backing plate protection height could bring about the minimum standard deviation of the equilibrium of pressure drop ratio between different stages of the new structure,and the pressure drop ratio between different stages was close to each other,which can significantly improve the equilibrium of pressure drop between different stages of the new structure.Reducing the thickness of the brush bundle and increasing the clearance between the brush bundle and the rotor surface could make the leakage of the new multi-stage brush seal increase obviously. -
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