Method of improving sand separation performance of particle separator based on local jet
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摘要:
针对整体式惯性粒子分离器对小粒径砂尘分离效率低下的问题,提出了一种通过引入局部射流形成气动鼓包,以提升粒子分离器对小粒径砂尘分离效率的方法,并通过仿真验证了该方法的有效性。研究发现:气动鼓包的形成对小粒径砂尘的分离效率提升明显,在出口总压恢复下降不超过0.5%的前提下能将AC砂的分离效率提高3.6%,最高可提升7%;引入射流能有效提升粒径在9 μm及以下砂尘的分离效率,并且,砂尘粒径越小,其提升效果也越低,对于9 μm粒径砂尘,可将其分离效率提升至100%;射流引入位置应设置在中心体鼓包壁面上,且在一定范围内,射流角度与来流夹角越大、射流压强越大,对小粒径砂尘分离效率的提升效果也就越高。
Abstract:In view of the problem that the inertial particle separator has low separation efficiency of sands with small diameter sand, a method was proposed to improve the small diameter sand separation efficiency by introducing local jet to form pneumatic bulge, and the effectiveness of the method was verified by simulation. Results showed that, the formation of pneumatic bulge can significantly improve the small diameter sand separation efficiency, and the separation efficiency of AC sands can be increased by 3.6%, or up to 7%, under the premise that the total pressure recovery at the outlet was no more than 0.5%; the introduction of jet can effectively improve the separation efficiency of sands with diameter of 9 μm and below, and the smaller diameter indicated the lower lifting effect. For sands with diameter of 9 μm, the separation efficiency can be increased to 100%; the injection position of the jet should be set on the wall surface of the centrosome bulge, and within a certain range, the greater angle between the jet and incoming flow and the greater jet pressure indicated the higher improvement effect on the small diameter sand separation efficiency.
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表 1 性能参数
Table 1. Performance parameter
参数 定义 清除比β $\,\beta = { {q} }_{ m,{\rm{s}}} / q_{ m ,{\rm{c}}}$ 主流出口总压恢复系数σ $\sigma ={ { p_{ {\rm{c} } } ^ * } }/{ { {p_0} } }$ 砂尘分离效率η $\eta = {m_{{\rm{s}}} }/ ({m_{\rm{c}}} + {m_{{\rm{s}}} }) \times100\text{%}$ 表 2 气动参数对比
Table 2. Comparison of aerodynamic parameters
参数 试验 CFD qm,c/(kg/s) 2.268 2.268 β 0.179 0.179 σ 0.991 0.992 表 3 AC砂分离效率对比
Table 3. Comparison of AC sand separation efficiency
参数 试验 CFD qm,c/(kg/s) 2.268 2.268 β 0.156 0.156 η/% 77.7 77.9 表 4 C砂分离效率对比
Table 4. Comparison of C sand separation efficiency
参数 试验 CFD qm,c/(kg/s) 2.268 2.268 β 0.167 0.167 η/% 91.4 96.7 表 5 射流引入位置对分离器性能参数的影响
Table 5. Effect on separator performance of different jet positions
参数 无射流 a位置 b位置 c位置 η9 μm/% 63.79 97.14 100 93.71 ηac/% 81.74 83.31 84.59 82.45 σ 0.993 0.995 0.990 0.991 qm,j/qm,c 0 0.041 0.041 0.042 表 6 射流角度对分离器性能参数的影响
Table 6. Effect on separator performance of different jet angles
参数 θ1 θ2 θ3 θ4 η9 μm/% 77.14 100 100 100 ηac/% 81.97 84.59 87.73 88.22 σ 0.992 0.990 0.987 0.985 qm,j/qm,c 0.044 0.041 0.042 0.039 表 7 射流压力对分离器性能参数的影响
Table 7. Effect on performance of separator with different jet pressures
参数 p0 p1 p2 p3 η9 μm/% 93 100 100 100 ηac/% 82.44 85.31 87.73 88.71 σ 0.990 0.988 0.987 0.986 qm,j/qm,c 0.018 0.033 0.042 0.049 -
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