Development and inspection of aero-engine combustor simulation software AECSC-IBM
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摘要:
针对航空发动机燃烧室的高保真数值模拟需求,基于浸没边界方法(IBM)及大涡模拟-输运概率密度函数湍流燃烧模型(LES-TPDF)开发软件AECSC-IBM,用网格标记映射燃烧室真实几何结构。通过模拟双旋流燃烧室算例和Sandia射流火焰算例检验湍流流动和燃烧的模拟精度。在双旋流燃烧室模拟中,旋流器出口时均轴向、径向、切向速度平均误差分别为15.7%、23.8%和15.0%。在射流火焰的模拟中,Flame-E和Flame-F的温度、燃料质量分数平均相对误差分别为14.69%、5.22%和14.18%、5.54%。进一步将AECSC-IBM软件应用于某真实结构单头部燃烧室算例,模拟得到出口温度与实验数据相比方均根误差为11.66%。算例检验表明AECSC-IBM软件能快速精确映射几何模型,大幅减少复杂几何高质量网格生成工作量,高效准确地模拟航空发动机燃烧室内的两相湍流燃烧现象,模拟结果可为燃烧室精细化研发提供燃烧场数据参考,具有工程实用价值。
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关键词:
- AECSC-IBM软件 /
- 大涡模拟(LES) /
- 输运概率密度函数方程(TPDF) /
- 浸没边界方法(IBM) /
- 燃烧室数值模拟
Abstract:To meet the needs of high-fidelity numerical simulation of aero-engine combustors, the AECSC-IBM software was developed based on the immersion boundary method (IBM) and the large-eddy simulation-transported probability density function combustion model (LES-TPDF). The original geometric structure of the combustor was mapped with grid markers. The simulation accuracy of turbulent flow and combustion was verified by a simulation example of a twin-swirl combustor and Sandia jet flame. In the simulation of twin cyclone combustors, the average errors of axial,radial and tangential velocities at the outlet of the swirler were 15.7%, 23.8%, and 15.0%, respectively. The average relative errors of temperature and fuel mass fraction for flame-E, flame-F were 14.69% and 5.22%, 14.18% and 5.54%, respectively. Furthermore, AECSC-IBM software was applied to a single head combustor of a real structure, and the root mean square error of the simulated exit temperature was 11.66% compared with the experimental data. Example tests showed that AECSC-IBM software can map geometric models quickly and accurately, reduce the workload of complex geometry high-quality mesh generation greatly, and simulate the two-phase turbulent combustion phenomenon in the aero-engine combustion chamber efficiently and accurately. The simulation results can provide a reference for combustion field data in combustion chamber refinement research and development,presenting practical engineering value.
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表 1 GTMC时均速度平均相对误差
Table 1. Average relative error of GTMC time-averaged velocity
高度/mm 速度方向 平均相对误差/% AECSC-IBM FLUENT 2 轴向 13.8 15.1 5 轴向 12.0 11.4 10 轴向 21.2 15.8 2 径向 36.6 34.5 5 径向 16.9 11.9 10 径向 18.0 10.2 2 切向 15.4 11.2 5 切向 11.6 11.2 10 切向 18.0 14.3 表 2 各横截面时均径向温度分布平均相对误差
Table 2. Time-averaged radial temperature distribution relative error for each cross section
算例 $ z/d $ 平均相对
误差/%算例 $z/d $ 平均相对
误差/%Flame-E 1 13.30 Flame-F 1 19.57 Flame-E 2 11.51 Flame-F 2 21.23 Flame-E 3 12.77 Flame-F 3 18.60 Flame-E 45 22.38 Flame-F 45 7.16 Flame-E 60 13.79 Flame-F 60 8.61 Flame-E 75 14.37 Flame-F 75 9.91 表 3 各横截面时均径向甲烷质量分数分布平均相对误差
Table 3. Time-averaged radial methane mass fraction distribution relative error each cross section
算例 $ z/d $ 平均相对
误差/%算例 $z/d $ 平均相对
误差/%Flame-E 1.0 4.98 Flame-F 1.0 4.44 Flame-E 2.0 4.43 Flame-F 2.0 5.14 Flame-E 3.0 3.84 Flame-F 3.0 3.93 Flame-E 7.5 6.40 Flame-F 7.5 4.96 Flame-E 15.0 6.43 Flame-F 15.0 9.25 -
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