Analysis of tip unsteady flow field in a counter-rotating compressor based on POD method
-
摘要:
为深入研究对转压气机内的非定常流动特征及其流动机理,基于非定常数值模拟和本征正交分解(POD)方法开展了对转压气机近失速工况下的叶顶非定常流场分析。结果表明:上游转子(R1)叶顶非定常流场的主导频率为1BPF(叶片通过频率),其主导结构主要是由下游势流的影响以及相邻叶片叶尖泄漏流及二次泄漏流冲击作用导致的,并且下游转子(R2)的势流作用对转子R1的非定常流动影响较大;在转子R2叶顶流场中,POD方法成功捕捉到了叶片前缘进口通道处由泄漏流溢流所导致的主要流动结构,其主导频率为0.8BPF,并且在转子R2非定常流场中起主导作用。同样转子R2受到两排转子干涉的影响,模态的主导频率为1BPF。此外,通过POD模态进行叶顶流场重构进一步反映出了对非定常流场起主导作用的流动结构。
-
关键词:
- 对转压气机 /
- 本征正交分解(POD)方法 /
- 非定常流场 /
- POD模态 /
- 近失速流场
Abstract:In order to investigate the unsteady flow characteristics and its flow mechanism in a counter-rotating compressor, a two-stage counter-rotating compressor was used as the research object, and the tip unsteady flow field analysis was carried out under the near-stall condition of the counter-rotating compressor based on the unsteady numerical simulation method in combination with the proper orthogonal decomposition (POD) method. The results showed that 1BPF (blade passing frequency) under near-stall conditions was taken as the dominant frequency of tip unsteady flow field in the upstream rotor, and its dominant structure was mainly caused by the influence of downstream potential flow and the impact of leakage flow and secondary leakage flow from the adjacent blade tip. Moreover, the potential flow of the downstream rotor had a greater influence on the unsteady flow in rotor R1. In the tip flow field in rotor R2, the POD modes succeeded in capturing the dominant flow structure at the inlet passage of the blade leading edge caused by spillage from the leakage flow with a dominant frequency of 0.8BPF, which played a dominant role in the unsteady flow field of rotor R2. Similarly, rotor R2 was affected by the interference of the two rotor rows, with a dominant frequency of 1BPF. In addition, the tip flow field reconstructed by the POD modes further reflected the dominant flow structure of unsteady flow field.
-
表 1 转子主要设计参数
Table 1. Main design parameters of rotors
设计参数 数值 R1 R2 转速N/(r/min) 8000 − 8000 叶片数n 19 20 叶顶间隙τ/mm 0.5 0.5 叶尖弦长C/mm 83.2 76.9 叶尖速度/(m/s) 167.6 167.6 进口轮毂比 0.485 0.641 -
[1] LUMLEY J L. The structure of inhomogeneous turbulent flows[R]. Moscow,Russian: Atmospheric Turbulence and Radio Wave Propagation,1976. [2] SIEGEL S,COHEN K,SEIDEL J,et al. Short time proper orthogonal decomposition for state estimation of transient flow fields[R]. AIAA2005-296,2005. [3] MA Xia,KARNIADAKIS G E. A low-dimensional model for simulating three-dimensional cylinder flow[J]. Journal of Fluid Mechanics,2002,458(1): 181-190. [4] ZHANG Qingshan,LIU Yingzheng,WANG Shaofei. The identification of coherent structures using proper orthogonal decomposition and dynamic mode decomposition[J]. Journal of Fluids and Structures,2014,49: 53-72. doi: 10.1016/j.jfluidstructs.2014.04.002 [5] HALL K C,THOMAS J P,DOWELL E H. Proper orthogonal decomposition technique for transonic unsteady aerodynamic flows[J]. AIAA Journal,2000,38: 1853-1862. doi: 10.2514/2.867 [6] COLLAZO GARCIA A R,SAXTON-FOX T,ANSELL P J. Modal analysis of the transonic shock process over a griffith-type,laminar-flow airfoil[R]. AIAA-2021-1646,2021. [7] WANG Y,YUE L,CHEN J. Analysis of the unsteady flow in compressor cascade with POD method[R]. ASME Paper GT2016-57638,2016. [8] CHEN Cong,SONG Ping,FENG Tangtao,et al. Analysis of unsteady flow in compressor cascade based on modal POD methods[J]. Journal of Physics: Conference Series,2021,2030(1): 012068. doi: 10.1088/1742-6596/2030/1/012068 [9] LI Shuai,LIU Yan,LI Hongkun,et al. Numerical study of the improvement in stability and performance by use of a partial vaned diffuser for a centrifugal compressor stage[J]. Applied Sciences,2021,11(15): 6980. doi: 10.3390/app11156980 [10] YAO D,TIAN J,WU Y D,et al. Circumferential mode analysis of axial compressor tip flow using Fourier transform and proper orthogonal decomposition[R]. ASME Paper GT2018-76258,2018. [11] GUAN Di,SUN Dakun,XU Ruize,et al. Experimental investigation on axial compressor stall phenomena using aeroacoustics measurements via empirical mode and proper orthogonal decomposition methods[J]. Aerospace Science and Technology,2021,112: 106655. doi: 10.1016/j.ast.2021.106655 [12] JOLY M,VERSTRAETE T,PANIAGUA G. Full design of a highly loaded and compact contra-rotating fan using multidisciplinary evolutionary optimization[R]. ASME Paper GT2013-94433,2013. [13] CHEN Y Y,LIU B,XUAN Y,et al. A study of speed ratio affecting the performance of a contra-rotating axial compressor[J]. Proceedings of the Institution of Mechanical Engineers: Part G Journal of Aerospace Engineering,2008,222(7): 985-991. doi: 10.1243/09544100JAERO364 [14] MANAS M P,PRADEEP A M. Stall inception mechanisms in a contra-rotating fan operating at different speed combinations[J]. Proceedings of the Institution of Mechanical Engineers: Part A Journal of Power and Energy,2020,234(8): 1041-1052. doi: 10.1177/0957650919893831 [15] GAO L M,LI X J,XIE J,et al. The effect of speed ratio on the first rotating stall stage in contra-rotating compressor[R]. ASME Paper GT2012-68802,2012. [16] WANG Yangang,CHEN Weixiong,WU Canghai,et al. Effects of tip clearance size on the performance and tip leakage vortex in dual-rows counter-rotating compressor[J]. Proceedings of the Institution of Mechanical Engineers: Part G Journal of Aerospace Engineering,2015,229(11): 1953-1965. doi: 10.1177/0954410014562483 [17] MAO Xiaochen,LIU Bo,ZHAO Hang. Effects of tip clearance size on the unsteady flow behaviors and performance in a counter-rotating axial flow compressor[J]. Proceedings of the Institution of Mechanical Engineers: Part G Journal of Aerospace Engineering,2019,233(3): 1059-1070. doi: 10.1177/0954410017745901 [18] MISTRY C,PRADEEP A M. Effect of variation in axial spacing and rotor speed combinations on the performance of a high aspect ratio contra-rotating axial fan stage[J]. Proceedings of the Institution of Mechanical Engineers: Part A Journal of Power and Energy,2013,227(2): 138-146. doi: 10.1177/0957650912467453 [19] MAO Xiaochen,LIU Bo. A numerical study on the unsteady effect of axial spacing on the performance in a contra-rotating axial compressor[J]. Proceedings of the Institution of Mechanical Engineers: Part C Journal of Mechanical Engineering Science,2017,231(14): 2598-2609. doi: 10.1177/0954406216638881 [20] WANG Z Q,YUAN W,LI Q S,et al. Experimental investigation on the stall inception of a counter-rotating compressor[R]. ASME Paper GT2012-68235,2012. [21] 李晓军,高丽敏,谢建,等. 双级对转压气机的失速机理[J]. 航空动力学报,2013,28(1): 188-194. LI Xiaojun,GAO Limin,XIE Jian,et al. Rotating stall mechanism of dual-stage contra-rotating compressor[J]. Journal of Aerospace Power,2013,28(1): 188-194. (in ChineseLI Xiaojun, GAO Limin, XIE Jian, et al. Rotating stall mechanism of dual-stage contra-rotating compressor[J]. Journal of Aerospace Power, 2013, 28(1): 188-194. (in Chinese) [22] YUE Shaoyuan,WANG Yan’gang,WEI Liguo,et al. Experimental investigation on the development process of large-scale low-speed stall disturbance in contra-rotating compressor[J]. Journal of Thermal Science,2020,29(5): 1282-1291. doi: 10.1007/s11630-020-1341-z [23] MILESHIN V. A review of new experimental technologies for the development of advanced fans with high bypass ratio[J]. International Journal of Turbomachinery,Propulsion and Power,2018,3(3): 21. doi: 10.3390/ijtpp3030021 [24] KERREBROCK J L,EPSTEIN A H,MERCHANT A A,et al. Design and test of an aspirated counter-rotating fan[J]. Journal of Turbomachinery,2008,130(2): 293-302. [25] HEINRICH M,KHALEGHI H,FRIEBE C. Effect of circumferential casing treatment on low-speed contra-rotating fans[J]. Journal of Applied Fluid Mechanics,2020,13(6): 1719-1726. [26] 王磊,高丽敏,茅晓晨,等. 缝式机匣处理对对转压气机最先失速级的影响[J]. 航空动力学报,2024,39(6):20220392. WANG Lei,GAO Limin,MAO Xiaochen,et al. Effect of slot casing treatment on first stall stage of counter-rotating compressor[J]. Journal of Aerospace Power,2024,39(6):20220392. (in ChineseWANG Lei, GAO Limin, MAO Xiaochen, et al. Effect of slot casing treatment on first stall stage of counter-rotating compressor[J]. Journal of Aerospace Power, 2024, 39(6): 20220392. (in Chinese) [27] MEYER R,KNOBLOCH K,LINDEN J. Hot-wire measurements in a high speed counter rotating turbo fan rig[R]. ASME Paper GT2010-22569,2010. [28] 高丽敏,苗芳,李瑞宇,等. 动/动干涉效应对叶片非定常负荷的影响[J]. 航空学报,2014,35(7): 1874-1881. GAO Limin,MIAO Fang,LI Ruiyu,et al. Effect of rotor/rotor interactions on blades unsteady loading[J]. Acta Aeronautica et Astronautica Sinica,2014,35(7): 1874-1881. (in ChineseGAO Limin, MIAO Fang, LI Ruiyu, et al. Effect of rotor/rotor interactions on blades unsteady loading[J]. Acta Aeronautica et Astronautica Sinica, 2014, 35(7): 1874-1881. (in Chinese) [29] GAO Limin,LI Ruiyu,MIAO Fang,et al. Unsteady investigation on tip flow field and rotating stall in counter-rotating axial compressor[J]. Journal of Engineering for Gas Turbines and Power,2015,137(7): 072603. doi: 10.1115/1.4029101 [30] 王掩刚,陈为雄,陈俊旭. 对转压气机叶顶间隙涡非定常数值研究[J]. 工程热物理学报,2017,38(1): 93-99. WANG Yangang,CHEN Weixiong,CHEN Junxu. Study of transient tip leakage vortex characteristics in a contra-rotating compressor[J]. Journal of Engineering Thermophysics,2017,38(1): 93-99. (in ChineseWANG Yangang, CHEN Weixiong, CHEN Junxu. Study of transient tip leakage vortex characteristics in a contra-rotating compressor[J]. Journal of Engineering Thermophysics, 2017, 38(1): 93-99. (in Chinese) [31] KNAPKE R D,TURNER M G. Unsteady simulations of a counter-rotating aspirated compressor[R]. ASME Paper GT2013-95209,2013. [32] 徐强仁,刘智远,项效镕,等. 对转压气机外伸激波对叶顶泄漏流影响[J]. 航空动力学报,2019,34(9): 2027-2037. XU Qiangren,LIU Zhiyuan,XIANG Xiaorong,et al. Impact of bow shock on tip leakage flow in counter-rotating compressor[J]. Journal of Aerospace Power,2019,34(9): 2027-2037. (in ChineseXU Qiangren, LIU Zhiyuan, XIANG Xiaorong, et al. Impact of bow shock on tip leakage flow in counter-rotating compressor[J]. Journal of Aerospace Power, 2019, 34(9): 2027-2037. (in Chinese) [33] SIROVICH L. Turbulence and the dynamic of coherent structures. Ⅰ-coherent structures. Ⅱ-symmetries and transformations. Ⅲ-dynamics and scaling[J]. Quarterly of Applied Mathematics,1987,45: 561-571. doi: 10.1090/qam/910462 -

下载: