Comprehensive design method for tilting ducted propeller
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摘要:
为设计在满足悬停、前飞工况要求的前提下均具有较高的巡航效率和更长的航时的无人机(UAV)倾转涵道螺旋桨,提出了一种倾转涵道螺旋桨的设计及优化方法。该方法基于叶素动量理论、涵道螺旋桨的涡流理论对桨叶进行快速设计,通过计算流体动力学(CFD)修正与迭代两次即可得到满足设计要求的桨叶,并通过综合悬停、前飞两点优化设计得到最终的倾转涵道螺旋桨。设计结果表明:在满足悬停、前飞两个工况的设计要求的前提下,螺旋桨的巡航效率提升至92.3%,航时增加7.1%。该方法设计精度高且能够分别以悬停、前飞为最优设计点进行设计,并对两点综合考虑,使其效率、航时更大化。该方法设计的倾转涵道螺旋桨能够满足巡航效率与航时要求。
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关键词:
- 倾转涵道螺旋桨设计 /
- 涵道螺旋桨的涡流理论 /
- 耦合CFD设计 /
- 巡航效率 /
- 航时
Abstract:In order to design the tilting ducted propeller of unmanned aerial vehicle (UAV) with higher cruising efficiency and longer flight time on the premise of meeting the requirements of hovering and forward flight, a design and optimization method of tilting ducted propeller was proposed. According to this method, the blade was designed firstly by the classical method using the blade element momentum theory and the vortex theory of the ducted propeller. The blade meeting the design requirements can be obtained through computational fluid dynamics (CFD) correction and the classical method was iterated, and the final tilting ducted propeller was obtained through the iterative and comprehensive optimization design in hover and forward flight states. The design results showed that under the premise of meeting the design requirements of hovering and forward flight, the cruising efficiency of the UAV was increased to 92.3%, and the flight endurance was increased by 7.1%. This method can achieve high design accuracy and can be designed with hover and forward flight as the optimal design points, and the two optimal design points were considered comprehensively to increase the UAV’s cruising efficiency and flight time. The tilting ducted propeller designed by this method can meet the requirements on the UAV’s cruising efficiency and flight endurance.
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表 1 计算结果与试验结果对比
Table 1. Comparison between calculation results and test results
参数 计算结果 试验结果 1355万网格 2841万网格 桨叶拉力系数 0.1756 0.1760 0.1890 扭矩系数 0.0278 0.0281 0.0298 涵道拉力占比 0.557 0.559 0.571 表 2 涵道螺旋桨设计值与计算值结果对比
Table 2. Comparison between design value and calculated value of ducted propeller
参数 设计值 CFD计算值 误差/% 桨叶拉力/N 121.230 160.000 24.2 扭矩/(N·m) 13.240 12.500 5.6 总拉力/N 325.000 336.160 3.4 功率/W 5293.705 4997.313 5.6 功率载荷/(kg/kW) 6.141 6.722 9.4 涵道拉力占比 0.373 0.520 39.4 表 3 修正后的涵道螺旋桨设计值与计算值结果对比
Table 3. Comparison between design value and calculated value of modified ducted propeller
参数 设计值 CFD计算值 误差/% 桨叶拉力/N 156.000 148.690 4.7 扭矩/(N·m) 11.380 11.700 2.8 总拉力/N 325.000 325.756 0.2 功率/W 4550.027 4677.972 2.8 功率载荷/(kg/kW) 7.143 6.963 2.5 涵道拉力占比 0.520 0.544 4.6 表 4 设计状态一条件下的前飞数据
Table 4. Forward flight data under the first condition of design state
转速/(r/min) 总拉力/N 功率/W 效率 4400 47.575 2429.682 0.817 4600 68.852 3408.736 0.842 4700 80.006 3930.843 0.849 4750 82.721 4200.213 0.851 4800 91.508 4475.329 0.853 5000 115.521 5634.207 0.855 5200 140.896 6881.925 0.854 表 5 涵道螺旋桨设计值与计算值结果对比
Table 5. Comparison between design value and calculated value of ducted propeller
参数 设计值 CFD计算值 误差/% 桨叶拉力/N 77.900 76.982 1.2 扭矩/(N·m) 10.612 10.637 0.2 总拉力/N 82.000 84.469 3.0 功率/W 4242.961 4252.956 0.2 功率载荷/(kg/kW) 1.933 1.987 2.8 涵道拉力占比 0.050 0.089 78 表 6 修正后的涵道螺旋桨设计值与计算值结果对比
Table 6. Comparison between design value and calculated value of modified ducted propeller
参数 设计值 CFD计算值 误差/% 桨叶拉力/N 72.160 71.800 0.5 扭矩/(N·m) 9.216 9.245 0.3 总拉力/N 82.000 82.434 0.6 功率/W 3687.000 3698.23 0.3 功率载荷/(kg/kW) 2.224 2.228 0.2 涵道拉力占比 0.120 0.129 7.5 表 7 设计状态二条件下的悬停数据
Table 7. Hover data under the second condition of design state
转速/(r/min) 总拉力/N 功率/W 4000 185.863 5149.603 5000 241.681 9435.721 5500 277.366 12434.458 5800 304.904 16451.568 6000 325.278 18086.135 表 8 两设计状态的悬停功率和前飞功率
Table 8. Hover and front flying power meter in two design states
参数 设计状态一 设计状态二 悬停功率/W 4678 18086 前飞功率/W 4200 3696 表 9 涵道螺旋桨悬停和前飞数值计算结果
Table 9. Numerical calculation results of ducted propeller hovering and forward flight
参数 悬停 前飞 桨叶拉力/N 152.521 72.803 扭矩/(N·m) 12.794 7.347 总拉力/N 325.102 82.154 功率/W 5111.589 3705.878 功率载荷/(kg/kW) 6.3610 2.217 效率 0.923 -
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