留言板

尊敬的读者、作者、审稿人, 关于本刊的投稿、审稿、编辑和出版的任何问题, 您可以本页添加留言。我们将尽快给您答复。谢谢您的支持!

姓名
邮箱
手机号码
标题
留言内容
验证码

层叠式推力箔片轴承试验台设计及静特性试验

张广辉 徐科繁 韩佳真 黄钟文 吉世伟

张广辉, 徐科繁, 韩佳真, 等. 层叠式推力箔片轴承试验台设计及静特性试验[J]. 航空动力学报, 2025, 40(8):20230050 doi: 10.13224/j.cnki.jasp.20230050
引用本文: 张广辉, 徐科繁, 韩佳真, 等. 层叠式推力箔片轴承试验台设计及静特性试验[J]. 航空动力学报, 2025, 40(8):20230050 doi: 10.13224/j.cnki.jasp.20230050
ZHANG Guanghui, XU Kefan, HAN Jiazhen, et al. Test-rig design and static characteristic tests of multi-layer thrust foil bearing[J]. Journal of Aerospace Power, 2025, 40(8):20230050 doi: 10.13224/j.cnki.jasp.20230050
Citation: ZHANG Guanghui, XU Kefan, HAN Jiazhen, et al. Test-rig design and static characteristic tests of multi-layer thrust foil bearing[J]. Journal of Aerospace Power, 2025, 40(8):20230050 doi: 10.13224/j.cnki.jasp.20230050

层叠式推力箔片轴承试验台设计及静特性试验

doi: 10.13224/j.cnki.jasp.20230050
基金项目: 国家科技重大专项(2017-Ⅳ-0008-0045)
详细信息
    作者简介:

    张广辉(1982-),男,教授、博士生导师,博士,主要从事转子动力学研究。E-mail:zhanggh@hit.edu.cn

  • 中图分类号: V245.3

Test-rig design and static characteristic tests of multi-layer thrust foil bearing

  • 摘要:

    为获取轴承特性变化规律,设计并搭建了可动静同步轴向加载的推力气体箔片轴承试验台,针对具有三层箔片结构的层叠式推力箔片轴承,依次开展了静刚度试验、起飞转速试验、极限承载试验等静特性试验。研究结果表明:基于空心轴设计的多段转轴可同时传递动静载荷,有助于获取推力轴承动态特性;库伦摩擦效应导致被测轴承静刚度随载荷呈非线性变化,基于试验数据拟合得到的刚度表达式有助于相关工程设计;高轴承数下轴承动压效应更为显著,因此轴承起飞转速随预载荷单调增加,极限承载随转速单调增加。

     

  • 图 1  推力箔片轴承试验台

    Figure 1.  Thrust foil bearing test rig

    图 2  层叠式推力箔片轴承

    Figure 2.  Multi-layer thrust foil bearing

    图 3  多段转轴设计示意图

    Figure 3.  Schematic diagram of the design of multi-axis

    图 4  静刚度试验时域数据

    Figure 4.  Time-domain data of static stiffness test

    图 5  层叠式推力箔片轴承静刚度试验数据

    Figure 5.  Static stiffness test data of multi-layer thrust foil bearing

    图 6  起飞转速试验时频数据

    Figure 6.  Time-frequency data of lift-off speed test

    图 7  不同预载荷下的起飞转速数据

    Figure 7.  Lift-off speed test data under different preloads

    图 8  极限承载试验时域数据

    Figure 8.  Time-domain data of ultimate load capacity test

    图 9  不同涂层状态下箔片实物图

    Figure 9.  Physical diagrams of foils under different coating states

    表  1  层叠式箔片轴承参数[15]

    Table  1.   Parameters of multi-layer foil bearing[15]

    参数 数值
    扇形瓦外径R2/mm 57.15
    扇形瓦内径R1/mm 29.75
    扇形瓦块数N 12
    平箔片厚度tf/mm 0.27
    中间板厚度tm/mm 0.12
    支承板高度ts/mm 0.8
    箔片弹性模量E/1011 Pa 2.1
    箔片泊松比ν 0.3
    下载: 导出CSV

    表  2  不同转速下层叠式推力箔片轴承极限承载数据

    Table  2.   Ultimate load capacity test data of multi-layer thrust foil bearing under different rotational speeds

    转速/(r/min)极限承载/N
    9000 162.7
    9600 196.5
    10100 192.3
    11100 217.6
    下载: 导出CSV
  • [1] HOU Yu, ZHAO Qi, GUO Yu, et al. Application of gas foil bearings in China[J]. Applied Sciences, 2021, 11(13): 6210. doi: 10.3390/app11136210
    [2] HESHMAT H, WALTON J F II, TOMASZEWSKI M J. Demonstration of a turbojet engine using an air foil bearing[C]// Turbo Expo: Power for Land, Sea, and Air. Reno, Nevada, US: ASME. 2005: 919-926.
    [3] WALTON J F II, HESMAT H. Application of foil bearings to turbomachinery including vertical operation[J]. Journal of Engineering for Gas Turbines and Power, 2002, 124(4): 1032-1041. doi: 10.1115/1.1392986
    [4] 徐方程, 刘占生, 张广辉, 等. 气体止推箔片轴承试验台设计及试验[J]. 航空动力学报, 2016, 31(9): 2298-2304. XU Fangcheng, LIU Zhansheng, ZHANG Guanghui, et al. Test rig design and experiment of gas thrust foil bearing[J]. Journal of Aerospace Power, 2016, 31(9): 2298-2304. (in Chinese

    XU Fangcheng, LIU Zhansheng, ZHANG Guanghui, et al. Test rig design and experiment of gas thrust foil bearing[J]. Journal of Aerospace Power, 2016, 31(9): 2298-2304. (in Chinese)
    [5] ZHOU Quan, ZHANG Yi, HOU Yu. Research subjects and hot topics of foil bearings performance in recent twenty years: analysis and prediction[J]. Forschung Im Ingenieurwesen, 2021, 85(4): 1029-1042. doi: 10.1007/s10010-021-00565-9
    [6] LEE D, KIM D. Three-dimensional thermohydrodynamic analyses of Rayleigh step air foil thrust bearing with radially arranged bump foils[J]. Tribology Transactions, 2011, 54(3): 432-448. doi: 10.1080/10402004.2011.556314
    [7] DYKAS B, BRUCKNER R, DELLACORTE C, et al. Design, fabrication, and performance of foil gas thrust bearings for microturbomachinery applications[J]. Journal of Engineering for Gas Turbines and Power, 2009, 131(1): 012301. doi: 10.1115/1.2966418
    [8] GUO Yu, HOU Yu, WANG Yu, et al. Numerical analysis of aerodynamic lubricated double-decked protuberant foil thrust bearing[J]. Journal of Advanced Mechanical Design, Systems, and Manufacturing, 2019, 13(3): JAMDSM0056. doi: 10.1299/jamdsm.2019jamdsm0056
    [9] LATRAY N, KIM D, SONG M. Static performance of a hydrostatic thrust foil bearing for large scale oil-free turbomachines[J]. Journal of Engineering for Gas Turbines and Power, 2021, 143(4): 041017. doi: 10.1115/1.4049884
    [10] LATRAY N, KIM D. Novel thrust foil bearing with pocket grooves for enhanced static performance[J]. Journal of Tribology, 2021, 143(11): 111803. doi: 10.1115/1.4049941
    [11] BROCKETT T S, CHINTA M, WEISSERT D H. Compliant foil thrust bearing: US6702463[P]. 2004-03-09.
    [12] SAVILLE M P, KOPPIKAR U M. Foil thrust bearing: US6354741B1[P]. 1999-08-24.
    [13] LI Changlin, DU Jianjun, LI Jie, et al. Investigations on the load capacity of multilayer foil thrust bearing based on an updated complete model[J]. Journal of Tribology, 2023, 145(2): 021202. doi: 10.1115/1.4055130
    [14] 李映宏, 胡小强, 张凯, 等. 叠片式气体箔片推力轴承热特性分析[J]. 摩擦学学报, 2019, 39(3): 295-303. LI Yinghong, HU Xiaoqiang, ZHANG Kai, et al. A thermohydrodynamic analysis of laminated gas foil thrust bearing[J]. Tribology, 2019, 39(3): 295-303. (in Chinese

    LI Yinghong, HU Xiaoqiang, ZHANG Kai, et al. A thermohydrodynamic analysis of laminated gas foil thrust bearing[J]. Tribology, 2019, 39(3): 295-303. (in Chinese)
    [15] 黄钟文. 基于多重网格法的表面微织构气体箔片轴承特性研究[D]. 哈尔滨: 哈尔滨工业大学, 2019. HUANG Zhongwen. Research on micro-textured gas foil bearing characteristics based on multigrid method[D]. Harbin: Harbin Institute of Technology, 2019. (in Chinese

    HUANG Zhongwen. Research on micro-textured gas foil bearing characteristics based on multigrid method[D]. Harbin: Harbin Institute of Technology, 2019. (in Chinese)
    [16] 张镜洋, 孟光荣, 陈蓓曦, 等. 叠层式箔片动压气体推力轴承承载特性[J]. 航空动力学报, 2023, 38(6): 1423-1431. ZHANG Jingyang, MENG Guangrong, CHEN Beixi, et al. Loading capacity of multi-layer foil gas thrust bearing[J]. Journal of Aerospace Power, 2023, 38(6): 1423-1431. (in Chinese

    ZHANG Jingyang, MENG Guangrong, CHEN Beixi, et al. Loading capacity of multi-layer foil gas thrust bearing[J]. Journal of Aerospace Power, 2023, 38(6): 1423-1431. (in Chinese)
    [17] 高齐宏, 张靖周, 孙文静, 等. 径向入流冷却箔片型气体动压止推轴承气动和热特性数值研究[J]. 推进技术, 2022, 43(11): 210697. GAO Qihong, ZHANG Jingzhou, SUN Wenjing, et al. Numerical investigation on aerodynamic and thermal characteristics of hydrodynamic foil thrust bearing with a radial cooling inflow[J]. Journal of Propulsion Technology, 2022, 43(11): 210697. (in Chinese

    GAO Qihong, ZHANG Jingzhou, SUN Wenjing, et al. Numerical investigation on aerodynamic and thermal characteristics of hydrodynamic foil thrust bearing with a radial cooling inflow[J]. Journal of Propulsion Technology, 2022, 43(11): 210697. (in Chinese)
    [18] HESHMAT H, WALOWIT J A, PINKUS O. Analysis of gas-lubricated foil journal bearings[J]. Journal of Lubrication Technology, 1983, 105(4): 647-655. doi: 10.1115/1.3254697
    [19] 南国栋. 波箔型气体动压止推轴承的静特性和热特性研究[D]. 哈尔滨: 哈尔滨工业大学, 2021. NAN Guodong. Research on static and thermal characterstics of bump foil gas thrust bearing[D]. Harbin: Harbin Institute of Technology, 2021. (in Chinese

    NAN Guodong. Research on static and thermal characterstics of bump foil gas thrust bearing[D]. Harbin: Harbin Institute of Technology, 2021. (in Chinese)
    [20] XU Fangcheng, CHU Jianhua, SHA Long. Air foil thrust bearings with top foil sagging: Theoretical predictions and experiments[J]. Tribology International, 2023, 177: 107995. doi: 10.1016/j.triboint.2022.107995
    [21] LEE Y B, KIM T Y, KIM C H, et al. Thrust bump air foil bearings with variable axial load: theoretical predictions and experiments[J]. Tribology Transactions, 2011, 54(6): 902-910. doi: 10.1080/10402004.2011.606957
    [22] XU Fangcheng, DONG Zeda, CHU Jianhua, et al. Experimental analysis of influence of double-layer bump foils on aerodynamic thrust foil bearings performance[J]. Industrial Lubrication and Tribology, 2022, 74(1): 127-133. doi: 10.1108/ILT-07-2021-0281
    [23] 徐方程, 侯留凯, 吴斌, 等. 楔形入口高度对气体止推箔片轴承性能仿真和试验研究[J]. 机械工程学报, 2021, 57(9): 51-60. XU Fangcheng, HOU Liukai, WU Bin, et al. The influence of taper inlet height on the performance of gas thrust foil bearing: simulation and experiment[J]. Journal of Mechanical Engineering, 2021, 57(9): 51-60. (in Chinese doi: 10.3901/JME.2021.09.051

    XU Fangcheng, HOU Liukai, WU Bin, et al. The influence of taper inlet height on the performance of gas thrust foil bearing: simulation and experiment[J]. Journal of Mechanical Engineering, 2021, 57(9): 51-60. (in Chinese) doi: 10.3901/JME.2021.09.051
    [24] XU Zhenni, LI Changlin, DU Jianjun, et al. Load-carrying characteristics of bump-type gas foil thrust bearings[J]. International Journal of Mechanical Sciences, 2023, 244: 108080. doi: 10.1016/j.ijmecsci.2022.108080
    [25] SHI Ting, HUANG Haiyang, CHEN Qinlong, et al. Performance investigation and feasibility study of novel gas foil thrust bearing for hydrogen fuel cell vehicles[J]. International Journal of Energy Research, 2022, 46(9): 12642-12659. doi: 10.1002/er.8033
    [26] 徐科繁, 张广辉, 韩佳真, 等. 层叠式推力箔片轴承静特性仿真及试验研究[J]. 航空动力学报, 2024, 39(9): 20220672. XU Kefan, ZHANG Guanghui, HAN Jiazhen, et al. Simulation and experimental study on static characteristics of multi-layer thrust foil bearing[J]. Journal of Aerospace Power, 2024, 39(9): 20220672. (in Chinese

    XU Kefan, ZHANG Guanghui, HAN Jiazhen, et al. Simulation and experimental study on static characteristics of multi-layer thrust foil bearing[J]. Journal of Aerospace Power, 2024, 39(9): 20220672. (in Chinese)
    [27] 徐方程, 侯留凯, 吴斌. 基于箔片非线性刚度模型的止推箔片轴承特性研究[J]. 机械工程学报, 2020, 56(15): 198-206. XU Fangcheng, HOU Liukai, WU Bin. Performance of thrust foil bearings with nonlinear foil stiffness model[J]. Journal of Mechanical Engineering, 2020, 56(15): 198-206. (in Chinese doi: 10.3901/JME.2020.15.198

    XU Fangcheng, HOU Liukai, WU Bin. Performance of thrust foil bearings with nonlinear foil stiffness model[J]. Journal of Mechanical Engineering, 2020, 56(15): 198-206. (in Chinese) doi: 10.3901/JME.2020.15.198
  • 加载中
图(9) / 表(2)
计量
  • 文章访问数:  490
  • HTML浏览量:  261
  • PDF量:  28
  • 被引次数: 0
出版历程
  • 收稿日期:  2023-02-03
  • 网络出版日期:  2025-05-19

目录

    /

    返回文章
    返回