Cryogenic verification test of tip clearance sensor in cryogenic compressor
-
摘要:
为验证低温轴流压缩机叶顶间隙传感器在−196 ℃环境下的工作性能,温度频繁交变、持续深低温下的使用寿命以及快速降温时的性能适应性,解决传感器深低温应用适应性问题,设计了低温循环和快速降温装置,开展了传感器低温循环、耐久性验证和分段快速降温等静态验证,并通过低温轴流压缩机平台开展了动态验证。结果表明:传感器有效电压值远大于0.2 V,信噪比显著优于26 dB;传感器材料、结构和制造工艺满足深低温环境下温度多次循环交变、持续深低温和快速降温工作需求;传感器性能稳定,激光光强无明显衰减。动态测量结果与设计结果及运行特性相符,精度和灵敏度满足工程应用所需,适用于低温轴流压缩机叶片运行监测。
Abstract:The performance of tip clearance sensor at −196 ℃ was studied. Both static and dynamic tests of the sensor were conducted. A cryogenic cyclic device and a cryogenic rapid temperature drop device were developed to perform the static test of the sensor, including cryogenic cycle, sensor durability and piecewise rapid temperature drop tests. Dynamic test was carried out on a cryogenic compressor platform. The results showed that: effective voltage exported by the sensor was far more than 0.2 V, and the signal-to-noise ratio was better than 26 dB under cryogenic condition. Material, structure and manufacturing process of the sensor satisfied the requirements of multiple temperature cycle alternation, persistent hypothermia and rapid temperature drop in cryogenic situation. Performance of the sensor was stable, and intensity of the laser had no obvious attenuation. Dynamic measurement results of sensor consistent with the design and operation characters of blade, accuracy and sensitivity met the needs of engineering applications. The tip clearance sensor could be applicative in blade operation monitoring situation of cryogenic compressor.
-
Key words:
- cryogenic axial compressor /
- blade /
- tip clearance /
- sensor /
- cryogenic cycle /
- rapid temperature drop
-
-
[1] 王维民, 张旭龙, 陈康, 等. 大型轴流压气机叶片无键相振动监测与故障预警方法[J]. 振动与冲击, 2019, 38(23): 54-61, 118. WANG Weimin, ZHANG Xulong, CHEN Kang, et al. Vibration monitoring and fault pre-warning method for large axial compressor blades without OPR sensor[J]. Journal of Vibration and Shock, 2019, 38(23): 54-61, 118. (in ChineseWANG Weimin, ZHANG Xulong, CHEN Kang, et al. Vibration monitoring and fault pre-warning method for large axial compressor blades without OPR sensor[J]. Journal of Vibration and Shock, 2019, 38(23): 54-61, 118. (in Chinese) [2] 杨康, 王维民, 张娅, 等. 透平机械叶片动应变非接触测量研究[J]. 风机技术, 2021, 63(3): 82-87. YANG Kang, WANG Weimin, ZHANG Ya, et al. Study on non contact measurement of dynamic strain of turbine blades[J]. Chinese Journal of Turbomachinery, 2021, 63(3): 82-87. (in ChineseYANG Kang, WANG Weimin, ZHANG Ya, et al. Study on non contact measurement of dynamic strain of turbine blades[J]. Chinese Journal of Turbomachinery, 2021, 63(3): 82-87. (in Chinese) [3] 王维民, 陈子文, 张旭龙, 等. 基于叶端定时的转子碰摩故障诊断方法[J]. 航空学报, 2022, 43(8): 625031. WANG Weimin, CHEN Ziwen, ZHANG Xulong, et al. Fault diagnosis method of rotor rub impact based on blade tip timing[J]. Acta Aeronautica et Astronautica Sinica, 2022, 43(8): 625031. (in ChineseWANG Weimin, CHEN Ziwen, ZHANG Xulong, et al. Fault diagnosis method of rotor rub impact based on blade tip timing[J]. Acta Aeronautica et Astronautica Sinica, 2022, 43(8): 625031. (in Chinese) [4] WANG Weimin, SHAO Xing, LI Qihang, et al. Research on active disturbance rejection control method for turbine blade tip clearance[J]. Science China Technological Sciences, 2019, 62(10): 1795-1804. doi: 10.1007/s11431-018-9431-x [5] DANISH S N, QURESHI S R, IMRAN M M, et al. Effect of tip clearance and rotor-stator axial gap on the efficiency of a multistage compressor[J]. Applied Thermal Engineering, 2016, 99: 988-995. doi: 10.1016/j.applthermaleng.2016.01.132 [6] 赖生智, 吴亚东, 田杰, 等. 不同叶顶间隙下压气机旋转不稳定性特性[J]. 上海交通大学学报, 2020, 54(3): 265-276. LAI Shengzhi, WU Yadong, TIAN Jie, et al. Rotating instability characteristics in compressor with different tip clearances[J]. Journal of Shanghai Jiao Tong University, 2020, 54(3): 265-276. (in ChineseLAI Shengzhi, WU Yadong, TIAN Jie, et al. Rotating instability characteristics in compressor with different tip clearances[J]. Journal of Shanghai Jiao Tong University, 2020, 54(3): 265-276. (in Chinese) [7] 赖欢, 祝长江, 陈万华, 等. 大型低温风洞结构设计关键技术分析[J]. 实验流体力学, 2022, 36(1): 19-26. LAI Huan, ZHU Changjiang, CHEN Wanhua, et al. Key technology for mechanical design in large-scale cryogenic wind tunnel[J]. Journal of Experiments in Fluid Mechanics, 2022, 36(1): 19-26. (in Chinese doi: 10.11729/syltlx20210040LAI Huan, ZHU Changjiang, CHEN Wanhua, et al. Key technology for mechanical design in large-scale cryogenic wind tunnel[J]. Journal of Experiments in Fluid Mechanics, 2022, 36(1): 19-26. (in Chinese) doi: 10.11729/syltlx20210040 [8] WU Jiang, WEN Bin, ZHANG Qi, et al. A novel blade tip clearance measurement method based on event capture technique[J]. Mechanical Systems and Signal Processing, 2020, 139: 106626. doi: 10.1016/j.ymssp.2020.106626 [9] 张亮, 王启迪, 李欣, 等. 叶尖定时及叶尖间隙测量技术研究综述[J]. 河北科技大学学报, 2021, 42(5): 431-441. ZHANG Liang, WANG Qidi, LI Xin, et al. Review of research on tip-timing and tip clearance measurement technology[J]. Journal of Hebei University of Science and Technology, 2021, 42(5): 431-441. (in Chinese doi: 10.7535/hbkd.2021yx05001ZHANG Liang, WANG Qidi, LI Xin, et al. Review of research on tip-timing and tip clearance measurement technology[J]. Journal of Hebei University of Science and Technology, 2021, 42(5): 431-441. (in Chinese) doi: 10.7535/hbkd.2021yx05001 [10] 刘美茹, 朱靖, 梁恩波, 等. 基于叶尖定时的航空发动机压气机叶片振动测量[J]. 航空动力学报, 2019, 34(9): 1895-1904. LIU Meiru, ZHU Jing, LIANG Enbo, et al. Vibration measurement on compressor rotor blades of aero-engine based on tip-timing[J]. Journal of Aerospace Power, 2019, 34(9): 1895-1904. (in ChineseLIU Meiru, ZHU Jing, LIANG Enbo, et al. Vibration measurement on compressor rotor blades of aero-engine based on tip-timing[J]. Journal of Aerospace Power, 2019, 34(9): 1895-1904. (in Chinese) [11] 段发阶, 牛广越, 周琦, 等. 航空发动机叶尖间隙在线测量技术研究综述[J]. 航空学报, 2022, 43(9): 626014. DUAN Fajie, NIU Guangyue, ZHOU Qi, et al. A review of online blade tip clearance measurement technologies for aeroengines[J]. Acta Aeronautica et Astronautica Sinica, 2022, 43(9): 626014. (in ChineseDUAN Fajie, NIU Guangyue, ZHOU Qi, et al. A review of online blade tip clearance measurement technologies for aeroengines[J]. Acta Aeronautica et Astronautica Sinica, 2022, 43(9): 626014. (in Chinese) [12] 刘昊, 段发阶, 李杰, 等. 基于空域变换的叶尖定时信号预处理方法[J]. 仪器仪表学报, 2022, 43(7): 218-229. LIU Hao, DUAN Fajie, LI Jie, et al. Preprocessing method of blade tip timing signal based on spatial transformation[J]. Chinese Journal of Scientific Instrument, 2022, 43(7): 218-229. (in ChineseLIU Hao, DUAN Fajie, LI Jie, et al. Preprocessing method of blade tip timing signal based on spatial transformation[J]. Chinese Journal of Scientific Instrument, 2022, 43(7): 218-229. (in Chinese) [13] 贺长波. 离心式压缩机叶片状态在线监测与故障预警方法研究[D]. 辽宁 大连: 大连理工大学, 2019. HE Changbo. Research on on-line monitoring and fault early warning method of centrifugal compressor blade condition[D]. Dalian Liaoning: Dalian University of Technology, 2019. (in ChineseHE Changbo. Research on on-line monitoring and fault early warning method of centrifugal compressor blade condition[D]. Dalian Liaoning: Dalian University of Technology, 2019. (in Chinese) [14] 周聪, 段发阶, 刘志博, 等. 基于形心法的叶尖到达时刻高精度提取方法研究[J]. 传感技术学报, 2022, 35(7): 952-959. ZHOU Cong, DUAN Fajie, LIU Zhibo, et al. Research on high-precision extraction method of blade tip arrival time based on centroid algorithm[J]. Chinese Journal of Sensors and Actuators, 2022, 35(7): 952-959. (in Chinese doi: 10.3969/j.issn.1004-1699.2022.07.013ZHOU Cong, DUAN Fajie, LIU Zhibo, et al. Research on high-precision extraction method of blade tip arrival time based on centroid algorithm[J]. Chinese Journal of Sensors and Actuators, 2022, 35(7): 952-959. (in Chinese) doi: 10.3969/j.issn.1004-1699.2022.07.013 [15] 李晓明, 李俊杰, 欧阳峥嵘, 等. 低温氦气离心风机气动设计及变工况性能预测[J]. 工程热物理学报, 2022, 43(7): 1845-1851. LI Xiaoming, LI Junjie, OUYANG Zhengrong, et al. Aerodynamic design and off-design performance prediction of centrifugal compressor with cryogenic helium gas as working fluid[J]. Journal of Engineering Thermophysics, 2022, 43(7): 1845-1851. (in ChineseLI Xiaoming, LI Junjie, OUYANG Zhengrong, et al. Aerodynamic design and off-design performance prediction of centrifugal compressor with cryogenic helium gas as working fluid[J]. Journal of Engineering Thermophysics, 2022, 43(7): 1845-1851. (in Chinese) [16] 刘芳, 张舒月, 商晋, 等. 冷压缩机叶顶间隙形态对气动性能的影响[J]. 低温与超导, 2021, 49(8): 49-57. LIU Fang, ZHANG Shuyue, SHANG Jin, et al. Influence of tip gap form on aerodynamic performance of cold compressor[J]. Cryogenics & Superconductivity, 2021, 49(8): 49-57. (in ChineseLIU Fang, ZHANG Shuyue, SHANG Jin, et al. Influence of tip gap form on aerodynamic performance of cold compressor[J]. Cryogenics & Superconductivity, 2021, 49(8): 49-57. (in Chinese) [17] DE MIGUEL-SOTO V, LEANDRO D, LOPEZ-ALDABA A, et al. Study of optical fiber sensors for cryogenic temperature measurements[J]. Sensors, 2017, 17(12): 2773. doi: 10.3390/s17122773 [18] 张劭童. 基于三光束叶尖定时原理的叶尖间隙测量技术[D]. 天津: 天津大学, 2021. ZHANG Shaotong. Tip clearance measurement technology based on three-beam tip timing principle[D]. Tianjin: Tianjin University, 2021. (in ChineseZHANG Shaotong. Tip clearance measurement technology based on three-beam tip timing principle[D]. Tianjin: Tianjin University, 2021. (in Chinese) [19] 刘美茹, 朱靖, 滕光蓉, 等. 涡轮转子叶片非接触振动测试试验研究[J]. 振动工程学报, 2020, 33(6): 1216-1225. LIU Meiru, ZHU Jing, TENG Guangrong, et al. Non-contact vibration measurement experiment of turbine rotor blades[J]. Journal of Vibration Engineering, 2020, 33(6): 1216-1225. (in ChineseLIU Meiru, ZHU Jing, TENG Guangrong, et al. Non-contact vibration measurement experiment of turbine rotor blades[J]. Journal of Vibration Engineering, 2020, 33(6): 1216-1225. (in Chinese) [20] 王强, 叶德超, 盖文, 等. 光纤叶尖定时传感器超低温环境静态实验研究[J]. 中国测试, 2020, 46(12): 163-168. WANG Qiang, YE Dechao, GAI Wen, et al. Static experiment research on optical fiber tip-timing sensor in ultra-low temperature environment[J]. China Measurement & Test, 2020, 46(12): 163-168. (in Chinese doi: 10.11857/j.issn.1674-5124.2020090118WANG Qiang, YE Dechao, GAI Wen, et al. Static experiment research on optical fiber tip-timing sensor in ultra-low temperature environment[J]. China Measurement & Test, 2020, 46(12): 163-168. (in Chinese) doi: 10.11857/j.issn.1674-5124.2020090118 -

下载: