Numerical study on hysteresis effect and blow down effect of improved brush seal structure with through hole on backing plate
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摘要:
提出改进型后挡板开孔刷式密封结构,建立改进型后挡板开孔刷式密封流场特性三维实体求解模型。对比分析传统刷式密封与改进型刷式密封流场压力分布特性,研究结构参数与工况参数对改进型刷式密封滞后效应与吹下效应影响规律。研究结果表明:后挡板开孔刷式密封结构可以有效抑制滞后效应与吹下效应。增加后挡板开孔排数与直径均可提高对滞后效应与吹下效应的抑制作用,随着进出口压比增加,后挡板开孔刷式密封对滞后效应抑制作用提升,对吹下效应抑制作用下降。在压比为1.5~3.0范围内,改型结构的稳态泄漏量相比压力平衡腔型刷式密封增加11.2%~15.4%,相比减压腔型刷式密封减少58.3%~66.7%,保留了与减压腔型刷式密封相近的迟滞性能,并提升了封严性能。在后挡板设置三排沿径向周向均布的降压孔阵列,相比基本型刷式密封,刷丝束下游面无量纲压力系数减少85.0%~88.9%,刷丝束下游面与后挡板接触位置压力显著降低,刷丝束上/下端面无量纲压力系数差值减少75.0%~96.7%,刷丝束内部径向压差明显减少,抑制滞后效应与吹下效应效果明显。
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关键词:
- 改进型后挡板开孔刷式密封 /
- 低滞后刷式密封 /
- 滞后效应 /
- 吹下效应 /
- 三维实体建模
Abstract:A improved brush seal structure with through hole on backing plate structure was presented, and a three-dimensional numerical calculation model for the flow field characteristics of the improved brush seal structure with through hole on backing plate was established. The flow field pressure distribution characteristics of the traditional and improved brush seals were compared and analyzed, and the influence laws of the structure parameters and operating parameters on the hysteresis and blow-down effects of the improved brush seal were studied. The research results showed that the brush seal with through hole on backing plate structure can effectively suppress the hysteresis and blow-down effects. Increasing the number and diameter of through hole on backing plate can improve the inhibition of hysteresis and blow-down effects. With the increase of inlet and outlet pressure ratio, the inhibition of brush seal with through hole on backing plate on hysteresis effect increased, and the inhibition of blow-down effect decreased. Under the pressure ratio range of 1.5 to 3.0, compared with pressure balanced chamber brush seal, the steady-state leakage of the modified structure increased by 11.2% to 15.4%, and compared with pressure relief chamber brush seal, the steady-state leakage of the modified structure decreased by 58.3% to 66.7%, inhibition of hysteresis effect performance was similar to pressure relief chamber brush seal and the sealing performance was improved. Three rows of pressure relief hole arrays uniformly distributed along the radial and circumferential directions were arranged on the backing plate, compared with basic brush seal, the dimensionless pressure coefficient of the downstream surface of the bristle was reduced by 85.0% to 88.9%, the pressure at the contact position between the downstream surface of the bristle and backing plate decreased significantly, the difference between the dimensionless pressure coefficient of the upper and lower end faces of the bristle was reduced by 75.0% to 96.7%, and the radial pressure difference inside the bristle was significantly reduced. The inhibition of hysteresis and blow-down effects was obvious.
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表 1 后挡板开孔刷式密封结构参数
Table 1. Strctural parameters of brush seal with through hole on backing plate
mm 结构参数 数值 前挡板宽度wf 1.20 后挡板宽度wb 1.80 前挡板保护高度hf 1.80 后挡板保护高度hb 1.50 降压孔直径Dp 0.15~0.30 降压孔径向高度hp 3.80~8.20 降压孔周向间距δ 2Dp 降压孔径向间距hpr 2.50 减压腔径向高度hc 1.00~2.50 减压腔轴向深度wc 0.20~0.80 刷丝束轴向厚度ws 1.20 刷丝束径向长度L 10.50 表 2 边界条件
Table 2. Boundary conditions
参数 数值或说明 进口总压pin/MPa 0.1~0.3 出口静压pout/MPa 0.1 湍流模型 k-$ \omega $ 流体介质 理想气体 壁面函数 可放缩壁面函数 -
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