Experimental study on the dynamic characteristics of scallop damper seals
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摘要:
扇贝阻尼密封动力特性直接影响转子所受流体激振力作用下系统运行的稳定性。采用阻抗法实验识别扇贝阻尼密封动力特性系数,实验测试了不同进口压力(0.141、0.181 MPa)及转速(
1800 、2400 、3000 r/min)下密封动力特性系数的变化规律,并与基于计算流体力学方法的数值计算结果对比分析。结果表明:数值计算和实验结果趋势吻合度较高,变转速工况中数值误差小于15%,变压力工况中误差小于50%。阻尼系数实验结果略高于数值结果,刚度系数则相反。直接刚度与转速、进口压力呈正相关,与涡动频率呈负相关;有效阻尼与进口压力、低频(f <100 Hz)涡动频率呈正相关,与转速呈负相关,在高频(f >100 Hz)时有效阻尼趋于稳定,在进口压力为0.181 MPa工况下有效阻尼约为0.141 MPa下的1.6倍。相较于进口压力,扇贝阻尼密封动力特性受转速影响较小。Abstract:The dynamic characteristics of scallop damper seals play a crucial role in influencing the operational stability of the system in the presence of fluid-induced excitation forces acting on the rotor. The impedance method was employed to experimentally identify the dynamic characteristic coefficients of scallop damper seals. Experiments were conducted to investigate the variations in these coefficients under different inlet pressures (0.141, 0.181 MPa) and speeds (1 800, 2 400, 3 000 r/min). The obtained findings were subjected to a comparative analysis with numerical computations derived from computational fluid dynamics (CFD). The findings showed that the numerical results agreed well with the experimental results. The numerical errors were less than 15% under variable speed and 50% under variable pressure. The experimental damping coefficient results were slightly higher than the theoretical results, while the stiffness coefficient exhibited the opposite behavior. The direct stiffness exhibited a positive correlation with rotational speed and inlet pressure, whereas it displayed a negative correlation with vortex frequency. Conversely, effective damping showed a positive correlation with inlet pressure and vortex frequency at low frequencies (
f <100 Hz) and a negative correlation with rotational speed. At higher frequencies (f >100 Hz), it became stable. Moreover, the effective damping at 0.181 MPa inlet pressure was approximately 1.6 times greater than that at 0.141 MPa inlet pressure. It was observed that rotational speed had a relatively lesser impact on the dynamic characteristics of scallop-damper seals if compared with inlet pressure. -
表 1 扇贝阻尼密封几何参数
Table 1. Geometric parameters of scallop damper seals
几何参数 数值 密封长度l/mm 35.70 转子半径R/mm 30.34 密封间隙Cr/mm 0.20 密封齿宽w1/mm 1.77 密封腔宽w2/mm 2.00 密封腔室深度h/mm 3.30 密封齿数N1/个 10 周向腔室数目N2/个 8 表 2 实验工况
Table 2. Experimental condition
工况参数 数值或说明 工质 空气 进口压力pin/MPa 0.141, 0.181 进口温度T/K 298 出口压力pout/MPa 0.101 转子转速n/(r/min) 1800 ,2400 ,3000 激振频率f/Hz 30,70,110,150 表 3 计算工况参数
Table 3. Calculation condition parameters
工况 设置 工质 空气(理想气体) 湍流模型 标准k-ε 壁面属性 绝热、光滑 温度T/K 298 时间步长/s 0.0001 涡动频率f/Hz 20,40,···,260 进口压力pin/MPa 0.141,0.181 出口压力pout/MPa 0.101 转子转速n/(r/min) 1800 ,2400 ,3000 -
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