Particle swarm-based aerodynamic and aeroacoustic optimization of exhaust volute
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摘要:
以某燃气轮机排气蜗壳为研究对象,开展了基于粒子群和帕累托前沿的气动与声学优化研究。以给定外部尺寸为约束,建立了排气蜗壳核心部件的参数化模型,确立了总压损失、静压恢复和多角度平均总声压级等气动和声学指标。优化过程气动性能预测采用RANS(Reynolds-averaged Navier-Stokes)方法,同时根据排气蜗壳直接排气时的流动发声特性,将其排气类比为亚声速喷流,声学性能预测采用Tam-Auriault模型。结果表明:①粒子群优化有较高效率和鲁棒性,经过6轮优化,排气蜗壳出口总压损失系数降低35%,静压恢复系数增加79%;②排气蜗壳气动和声学性能存在竞争关系,其气动和声学性能综合最优的总压损失系数降低20%,静压恢复系数增加48%,综合噪声增量1 dB,若优先考虑声学优化,噪声控制量可达3 dB。
Abstract:Optimization was conducted to improve the aerodynamic and aeroacoustic performances of a given exhaust volute by particle swarm optimization and Pareto front. By taking the given external dimensions as constraints, a parameterized model of the exhaust volute was established, and aerodynamic parameters such as the total pressure loss, the static pressure recovery and multi-angle-averaged overall sound pressure level were set as the performance indicators. The RANS (Reynolds-averaged Navier-Stokes) method was employed for the prediction of aerodynamic performances. At the same time, based on the sound generation characteristics of the exhaust volute, the exhaust process was analogized to a subsonic jet, and its acoustic performance was predicted using the Tam-Auriault model. The results showed that: ① the particle swarm algorithm was efficient and robust for parameterized optimization; after six rounds of optimization, the total pressure loss coefficient at the outlet of the exhaust volute was reduced by 35%, and the static pressure recovery coefficient was increased by 79%; ② there existed a conflict between the aerodynamic and aeroacoustic performances, the comprehensive aerodynamic and aeroacoustic optimization managed to reduce the total pressure loss coefficient by 20%, and the static pressure recovery coefficient increased by 48%, with a comprehensive noise increment about 1 dB; if the aeroacoustic performance optimization was considered, the noise reduction can be up to 3 dB.
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表 1 排气蜗壳参数约束关系
Table 1. Exhaust volute parameter constraints
控制点 坐标(柱坐标系) A $ {Z}_{A}=0, {R}_{A}={R}_{A} $ B $ {Z}_{B}\text{=}{L}_{1}, {R}_{B}\text{=}{R}_{A}+{L}_{1}\mathrm{tan}\;\alpha $ O1 $ {Z}_{{O}_{1}}\text{=}{L}_{1}-{R}_{1}\mathrm{sin}\;\alpha , {R}_{{O}_{1}}\text{=}{R}_{B}+{R}_{1}\mathrm{cos}\;\alpha $ C $ {Z}_{C}={Z}_{{O}_{1}}+{R}_{1}\mathrm{sin}\;\beta , {R}_{C}={R}_{{O}_{1}}+{R}_{1}\mathrm{cos}\;\beta $ D $ {Z}_{D}={L}_{1}+{R}_{2}-{L}_{2}, {R}_{D}={R}_{C}-\mathrm{tan}\;\beta ({Z}_{D}-{Z}_{C}) $ E $ {Z}_{E}={L}_{1}+{R}_{2}, {R}_{E}={R}_{C}-\mathrm{tan}\;\beta ({Z}_{D}-{Z}_{C}) $ F $ {Z}_{F}={L}_{1}+{R}_{2}, {R}_{F}={R}_{2}-{R}_{H} $ O2 $ {Z}_{{O}_{2}}={L}_{1}, {R}_{{O}_{2}}={R}_{2}+{R}_{H} $ G $ {Z}_{G}={L}_{1}, {R}_{G}={R}_{H} $ H $ {Z}_{H}=0, {R}_{H}={R}_{H} $ I $ {Z}_{I}={Z}_{E}-{L}_{4}, {R}_{I}={R}_{A}+\mathrm{tan}\;\alpha {Z}_{I} $ 表 2 排气蜗壳设计工况
Table 2. Design operating condition of exhaust volute
参数 变量 单位 数值 质量流率 W/Sout kg/(m2·s) 52.1 进出口总温比 $ {{T_{{\text{inlet}}}^{\text{*}}} \mathord{\left/ {\vphantom {{T_{{\text{inlet}}}^{\text{*}}} {{T_{{\text{atm}}}}}}} \right. } {{T_{{\text{atm}}}}}} $ 2.1 进出口总压比 $ {{p_{{\text{inlet}}}^{\text{*}}} \mathord{\left/ {\vphantom {{p_{{\text{inlet}}}^{\text{*}}} {{p_{{\text{atm}}}}}}} \right. } {{p_{{\text{atm}}}}}} $ 1.145 表 3 网格无关性验证使用网格
Table 3. Mesh applied for analysis of grid independence
网格类型 网格
单元数/106网格
节点数/106第1层网格
高度/m网格
增长率稀疏网格 2.6 0.98 2.1×10−4 1.2 较稀疏网格 3.6 1.5 9.2×10−5 1.2 中等网格 4.5 1.9 7.1×10−5 1.2 精细网格 5.5 2.6 5.2×10−5 1.2 表 4 初始模型无量纲化几何参数
Table 4. Dimensionless parameters of initial models
编号 L1 L2 R1 R2 α/(°) β/(°) DS1 1.00 1.00 1.00 1.00 10.0 130.0 DS2 1.00 1.00 1.00 1.00 6.0 120.0 DS3 0.90 1.25 0.60 1.17 10.0 140.0 DS4 1.00 1.25 0.60 1.00 8.0 130.0 DS5 1.20 0.75 0.40 0.67 4.0 110.0 DS6 0.93 1.25 1.20 1.12 13.4 140.0 DS7 0.85 1.20 1.80 1.25 14.0 130.0 DS8 1.10 1.00 1.00 0.83 10.0 150.0 表 5 第六代模型无量纲化几何参数
Table 5. Dimensionless parameters of the 6th generation
编号 L1 L2 R1 R2 α/(°) β/(°) DS1 0.88 1.21 1.15 1.19 11.7 123.5 DS2 0.88 1.19 1.28 1.18 11.3 120.2 DS3 0.88 1.23 1.27 1.19 11.9 119.9 DS4 0.90 1.25 1.02 1.14 11.1 118.5 DS5 0.88 1.16 1.19 1.16 10.1 121.4 DS6 0.89 1.22 1.20 1.22 12.4 125.9 DS7 0.87 1.23 1.29 1.22 12.0 121.2 DS8 0.87 1.22 1.19 1.21 11.4 123.3 -
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