Numerical and experimental study on the effect of the stage number on the characteristics of leakage flow and heat transfer in brush seal
-
摘要:
级数对多级刷式密封泄漏流动与传热特性影响较大,推导级数对多级刷式密封泄漏流动与传热特性影响的理论公式,建立多级刷式密封求解模型并基于流固热耦合计算方法进行数值模拟,设计多级刷式密封泄漏量和压力分布测量实验,搭建多级刷式密封泄漏和压力分布特性实验装置,将实验结果与数值结果相互对比以验证数值模拟的准确性,分析对比不同级数刷式密封之间流场与温度场分布特性,研究级数对刷式密封泄漏特性,流动特性以及传热特性的影响规律。研究结果表明:在相同压比下,从一级到三级刷式密封,每增加一级,各级刷丝束所承担的压降值降低,刷丝束压降最大值降低30.0%~36.3%;流场最大速度出现在末级刷丝束后挡板下方,随级数增加,流场最大速度降低;相同压比下,随级数增加,刷式密封封严性能增强,每增加一级,泄漏量减小15.7%~22.0%;相同压比下,随级数增加,最高温度增大,每增加一级,最高温度增大3.7%~9.1%。
Abstract:For multi-stage brush seal, stage number has a great influence on the characteristics of leakage flow and heat transfer. The theoretical formula, which explains how the stage number affects the characteristics of leakage flow and heat transfer in multi-stage brush seal, was derived. The solution model of multi-stage brush seal was established and the numerical simulation was carried out based on the fluid-solid-thermal coupling calculation method. The leakage and pressure distribution measurement experiment of multi-stage brush seal was designed. The experimental device of leakage and pressure distribution characteristics of multi-stage brush seal was built. The experimental results were compared with the numerical results to verify the accuracy of the numerical simulation. The distribution characteristics of flow field and temperature field between different series brush seals were analyzed and compared. The influences of series on the leakage characteristics, flow characteristics and heat transfer characteristics of brush seal were studied. The results showed that under the same pressure ratio, from one to three stages brush seals, for each additional level, the pressure drop value borne by each stage of brush tows decreased, and the maximum pressure drop of brush tows decreased by 30.0%—36.3%. The maximum velocity of the flow field appeared below the rear baffle of the last stage brush tow, and the maximum velocity of the flow field decreased with the increase of stage number. Under the same pressure ratio, with the increase of stage number, the sealing performance of the brush seal was enhanced. For each additional stage, the leakage was reduced by 15.7%—22.0%. Under the same pressure ratio, the maximum temperature increased with the increase of stage number, and the maximum temperature increased by 3.7%—9.1% for each additional stage.
-
表 1 刷式密封结构参数
Table 1. Brush seal structure parameters
mm 结构参数 数值 前挡板保护高度 2.00 前挡板宽度 2.00 后挡板保护高度 1.00 后挡板宽度 2.00 刷丝直径 0.07 刷丝间距 0.007 刷丝束径向长度 10.40 级间距 10.00 前后挡板间距 2.00 -
[1] LATTIME S B,BRAUN M J,HENDRICKS R C,et al. Rotating brush seal[J]. The International Journal of Rotating Machinery,2002,8(2): 153-160. doi: 10.1155/S1023621X02000143 [2] DOGU Y. Investigation of brush seal flow characteristics using bulk porous medium approach[J]. Journal of Engineering for Gas Turbines and Power,2005,127(1): 136-144. doi: 10.1115/1.1808425 [3] FLOWE R R. Brush seal development system[C]//AIAA/ SAE/ASME/ASEE,26th Joint Propulsion Conference. Orlando,Florida,US: AIAA,1990:16-18. [4] 李军,李志刚,张元桥,等. 刷式密封技术的研究进展[J]. 航空发动机,2019,45(2): 74-84. LI Jun,LI Zhigang,ZHANG Yuanqiao,et al. Research progress of brush seal technology[J]. Aeroengine,2019,45(2): 74-84. (in ChineseLI Jun, LI Zhigang, ZHANG Yuanqiao, et al. Research progress of brush seal technology[J]. Aeroengine, 2019, 45(2): 74-84. (in Chinese) [5] 赵欢,焦忠泽,孙丹,等. 多级刷式密封级间压降分配影响因素数值与实验研究[J]. 航空学报,2020,41(10): 123544. ZHAO Huan,JIAO Zhongze,SUN Dan,et al. Numerical and experimental research on interstage pressure drop distribution affecting factors of multi-stage brush seals[J]. Acta Aeronautica et Astronautica Sinica,2020,41(10): 123544. (in ChineseZHAO Huan, JIAO Zhongze, SUN Dan, et al. Numerical and experimental research on interstage pressure drop distribution affecting factors of multi-stage brush seals[J]. Acta Aeronautica et Astronautica Sinica, 2020, 41(10): 123544. (in Chinese) [6] QIU Bo,LI Jun,YAN Xin. Investigation into the flow behavior of multi-stage brush seals[J]. Proceedings of the Institution of Mechanical Engineers,Part A: Journal of Power and Energy,2014,228(4): 416-428. doi: 10.1177/0957650914522456 [7] HUANG Shouqing,SUO Shuangfu,LI Yongjian,et al. Theoretical and experimental investigation on tip forces and temperature distributions of the brush seal coupled aerodynamic force[J]. Journal of Engineering for Gas Turbines and Power,2014,136(5): 052502. doi: 10.1115/1.4026074 [8] 马钰虎,李双喜,张山雨,等. 柔性丝刷式密封泄漏特性的数值与试验研究[J]. 流体机械,2020,48(6): 6-13. MA Yuhu,LI Shuangxi,ZHANG Shanyu,et al. Numerical and experimental investigation on leakage characteristics of flexible bristle brush seal[J]. Fluid Machinery,2020,48(6): 6-13. (in Chinese doi: 10.3969/j.issn.1005-0329.2020.06.002MA Yuhu, LI Shuangxi, ZHANG Shanyu, et al. Numerical and experimental investigation on leakage characteristics of flexible bristle brush seal[J]. Fluid Machinery, 2020, 48(6): 6-13. (in Chinese) doi: 10.3969/j.issn.1005-0329.2020.06.002 [9] CHEW J W,HOGG S I. Porosity modeling of brush seals[J]. Journal of Tribology,1997,119(4): 769-775. doi: 10.1115/1.2833883 [10] DOGU Y,AKSIT M F,DEMIROGLU M,et al. Evaluation of flow behavior for clearance brush seals[J]. Journal of Engineering for Gas Turbines and Power,2008,130(1): 1-9. [11] 邱波,李军,冯增国,等. 两级刷式密封泄漏特性的实验与数值研究[J]. 西安交通大学学报,2013,47(7): 7-12. QIU Bo,LI Jun,FENG Zengguo,et al. Experimental and numerical study on leakage characteristics of two-stage brush seals[J]. Journal of Xi’an Jiaotong University,2017,47(7): 7-12. (in ChineseQIU Bo, LI Jun, FENG Zengguo, et al. Experimental and numerical study on leakage characteristics of two-stage brush seals[J]. Journal of Xi’an Jiaotong University, 2017, 47(7): 7-12. (in Chinese) [12] 王凯杰,杨义勇,索双富,等. 两级刷式密封的流动计算与系统参数的配置研究[J]. 润滑与密封,2017,42(10): 43-47. WANG Kaijie,YANG Yiyong,SUO Shuangfu,et al. Analysis on flows of two-stage brush seals and research on configuration of system parameters[J]. Lubrication Engineering,2017,42(10): 43-47. (in ChineseWANG Kaijie, YANG Yiyong, SUO Shuangfu, et al. Analysis on flows of two-stage brush seals and research on configuration of system parameters[J]. Lubrication Engineering, 2017, 42(10): 43-47. (in Chinese) [13] JOLLY P,ARGHIR M,BONNEAU O,et al. Experimental characterization of a two stage brush seals: leakage and torque measurements[R]. ASME Paper GT2023-102971,2023. [14] HENDRICKS R C,GRIFFIN T A,KLINE T R,et al. Relative performance comparison between baseline labyrinth and dual brush compressor discharge seals in a T-700 engine test[R]. ASME Paper 94-GT-266,1994. [15] 文龙,王之栎,丁蕾,等. 双级低滞后刷式密封级间不均衡性分析[J]. 北京航空航天大学学报,2014,40(8): 1154-1159. WEN Long,WANG Zhili,DING Lei,et al. Inter-stage imbalance analysis of two-stage low hysteresis brush seal[J]. Journal of Beijing University of Aeronautics and Astronautics,2014,40(8): 1154-1159. (in ChineseWEN Long, WANG Zhili, DING Lei, et al. Inter-stage imbalance analysis of two-stage low hysteresis brush seal[J]. Journal of Beijing University of Aeronautics and Astronautics, 2014, 40(8): 1154-1159. (in Chinese) [16] 文龙,王之栎. 双级低滞后刷式密封的温度场分析[J]. 中国新技术新产品,2013(23): 2-3,4. WEN Long,WANG Zhili. Temperature field analysis of two-stage low lag brush seal[J]. New Technology & New Products of China,2013(23): 2-3,4. (in ChineseWEN Long, WANG Zhili. Temperature field analysis of two-stage low lag brush seal[J]. New Technology & New Products of China, 2013(23): 2-3, 4. (in Chinese) [17] PUGACHEV A O,DECKNER M. Experimental and theoretical rotordynamic stiffness coefficients for a three-stage brush seal[J]. Mechanical Systems and Signal Processing,2012,31: 143-154. doi: 10.1016/j.ymssp.2012.03.015 [18] 沙廉翔,李双喜,郑娆,等. 油气两相柔性丝刷封传热性能数值分析及试验研究[J]. 润滑与密封,2021,12(24): 1-11. SHA Lianxiang,LI Shuangxi,ZHENG Rao,et al. Numerical analysis and experimental study on heat transfer performance of oil-gas two-phase flexible wire brush seal[J]. Lubricating and sealing,2021,12(24): 1-11. (in ChineseSHA Lianxiang, LI Shuangxi, ZHENG Rao, et al. Numerical analysis and experimental study on heat transfer performance of oil-gas two-phase flexible wire brush seal[J]. Lubricating and sealing, 2021, 12(24): 1-11. (in Chinese) [19] CHEW J W,GUARDINO C. Simulation of flow and heat transfer in the tip region of a brush seal[J]. International Journal of Heat and Fluid Flow,2004,25(4): 649-658. doi: 10.1016/j.ijheatfluidflow.2003.12.001 [20] 黄首清,索双富,李永健,等. 刷式密封流场和温度场的3维数值计算[J]. 清华大学学报(自然科学版),2014,54(6): 805-810. HUANG Shouqing,SUO Shuangfu,LI Yongjian,et al. Numerical predictions of the flow and temperature distributions in a three-dimensional brush seal model[J]. Journal of Tsinghua University (Science and Technology),2014,54(6): 805-810. (in ChineseHUANG Shouqing, SUO Shuangfu, LI Yongjian, et al. Numerical predictions of the flow and temperature distributions in a three-dimensional brush seal model[J]. Journal of Tsinghua University (Science and Technology), 2014, 54(6): 805-810. (in Chinese) [21] HILDEBRANDT M,SCHWITZKE C,BAUER H J. Analysis of heat flux distribution during brush seal rubbing using CFD with porous media approach[J]. Energies,2021,14(7): 1888. doi: 10.3390/en14071888 [22] 张国强,孙丹,焦忠泽,等. 两级刷式密封流动传热特性数值与实验研究[J]. 风机技术,2020,62(2): 44-52. ZHANG Guoqiang,SUN Dan,JIAO Zhongze,et al. Numerical and experimental research on heat transfer characteristics of two-stage brush seal flow[J]. Chinese Journal of Turbomachinery,2020,62(2): 44-52. (in ChineseZHANG Guoqiang, SUN Dan, JIAO Zhongze, et al. Numerical and experimental research on heat transfer characteristics of two-stage brush seal flow[J]. Chinese Journal of Turbomachinery, 2020, 62(2): 44-52. (in Chinese) [23] 邱波,李军. 基于多孔介质局部非热平衡方法的刷式密封耦合传热特性[J]. 航空动力学报,2015,30(5): 1067-1075. QIU Bo,LI Jun. Conjugate heat transfer characteristics of brush seal based on local thermal non-equilibrium porous medium approach[J]. Journal of Aerospace Power,2015,30(5): 1067-1075. (in ChineseQIU Bo, LI Jun. Conjugate heat transfer characteristics of brush seal based on local thermal non-equilibrium porous medium approach[J]. Journal of Aerospace Power, 2015, 30(5): 1067-1075. (in Chinese) [24] ZHANG J H,LIU M H,PENG N. Study of heat transfer and leakage characteristic of brush seals based on local temperature non-equilibrium model[J]. Journal Citation Indicator,2022,9(10): 1-12. [25] SONG Xiaolei,LIU Meihong,SUN Junfeng,et al. Temperature field and performance analysis of brush seals based on FEA-CFD and the porous medium of anisotropic heat transfer models[J]. Energies,2023,16(21): 7306. doi: 10.3390/en16217306 [26] 李业隆,赵欢,孙丹,等. 多级刷式密封级间流动传热特性数值与实验研究[J]. 航空动力学报,2024,39(12): 20220308. LI Yelong,ZHAO Huan,SUN Dan,et al. Numerical and experimental study on flow and heat transfer characteristics between multistage brush seal stages[J]. Journal of Aerospace Power,2024,39(12): 20220308. (in ChineseLI Yelong, ZHAO Huan, SUN Dan, et al. Numerical and experimental study on flow and heat transfer characteristics between multistage brush seal stages[J]. Journal of Aerospace Power, 2024, 39(12): 20220308. (in Chinese) [27] SUN Dan,YANG Yixiao,ZHAO Huan,et al. Influence factors of frictional heat between bristles and rotor for a multi-stage brush seal[J]. Tribology International,2024,198: 109841. doi: 10.1016/j.triboint.2024.109841 [28] 王旭东. 迷宫密封泄漏特性及新结构研究[D]. 北京: 清华大学,2015. WANG Xudong. Study on leakage characteristics and new structure of labyrinth seal[D]. Beijing: Tsinghua University,2015. (in ChineseWANG Xudong. Study on leakage characteristics and new structure of labyrinth seal[D]. Beijing: Tsinghua University, 2015. (in Chinese) [29] 孙丹,丁海洋,李国勤,等. 基于流固耦合的刷式密封泄漏特性理论与实验[J]. 航空动力学报,2019,34(7): 1519-1529. SUN Dan,DING Haiyang,LI Guoqin,et al. Theory and experiment of brush seal leakage characteristics based on fluid-solid coupling[J]. Journal of Aerospace Power,2019,34(7): 1519-1529. (in ChineseSUN Dan, DING Haiyang, LI Guoqin, et al. Theory and experiment of brush seal leakage characteristics based on fluid-solid coupling[J]. Journal of Aerospace Power, 2019, 34(7): 1519-1529. (in Chinese) [30] SONG Xiaolei,LIU Meihong,YANG Jingyao. Numerical analysis of leakage performance of brush seal based on a 2-D tube bank model and porous medium model considering the effect of compressible gas[J]. International Journal of Fluid Machinery and Systems,2022,15(3): 329-343. doi: 10.5293/IJFMS.2022.15.3.329 -

下载: