Separation speed model and experiment of non-contact high-speed mechanical seal
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摘要:
针对某高速涡轮泵轴端动静结合型非接触式机械密封,提出了一类描述其端面接触状态机理的脱开转速新模型;分析了被密封介质属性、密封压差以及槽型结构参数等对脱开转速的影响规律。基于提出的模型建立了两类特定端面结构机械密封脱开模型,所得脱开转速与实验以及文献结果进行对比,相对误差分别为2.96%与4.1%;研究发现,进口压力与密封介质黏度越大,脱开转速越小;随螺旋槽槽深增加,脱开转速先减小后增大,最小脱开转速对应的槽深与液膜厚度一致;随螺旋槽台槽比增加,脱开转速增大;随螺旋角增大,脱开转速先减小后增大。研究对于阐述非接触式机械密封的脱开转变机理和设计高性能密封具有重要的理论和实践价值。
Abstract:Considering a high-speed turbopump shaft end hydrodynamic non-contact mechanical seal, a new model of separation speed describing the contact state mechanism of the end face was proposed. The influences of the properties of the sealing medium, sealing pressure difference, and groove structure parameters on the separation speed were analyzed. Based on the proposed model, two types of separation sub-models for the mechanical seal with specific end face structures were established. The obtained separation speed was compared with the experimental and literature results, and the relative error was 2.96% and 4.1%. The results showed that the higher inlet pressure and viscosity of the sealing medium indicated the lower separation speed. With the increasing depth of the spiral groove, the separation speed decreased first and then increased, and the groove depth corresponding to the minimum separation speed was consistent with the thickness of the fluid film. The separation speed increased with the spiral groove ratio. As the helix angle increased, the separation speed decreased initially and then rose. The study has important theoretical and practical value for elucidating the separation transformation mechanics of non-contact mechanical seals and designing high-performance seals.
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表 1 组合螺旋槽机械密封主要参数
Table 1. Main parameters of combined spiral groove mechanical seal
参数 数值 动环内径Ri/mm 45.5 动环外径Ro/mm 55.5 密封坝外径Rd,o/mm 51 密封坝内径Rd,i/mm 49 人字槽中心半径Rh,c/mm 47.4 槽数 30 槽深hg/μm 3 螺旋槽螺旋角α/(°) 20 台槽比γ 1 动环转动惯量I/10−4 (kg·m2) 6.25 密封环角刚度k/((N·m)/rad) 266.7 弹簧补偿力Fs/N 226.176 外压po/MPa 1 内压pi/MPa 0.1 表 2 人字槽端面机械密封主要参数
Table 2. Main parameters of herringbone groove end face mechanical seal
参数 数值 动环内径Ri/mm 46.25 动环外径Ro/mm 55.25 密封坝内径Rd,i/mm 53.25 人字槽中心半径Rh,c/mm 51.25 槽数 28 槽深hg/μm 10 螺旋槽螺旋角α/(°) 20 台槽比γ 1 动环转动惯量I/10−4 (kg·m2) 2.5 密封环角刚度k/((N·m)/rad) 154.373 弹簧比压psp/MPa 0.15 外压po/MPa 2 内压pi/MPa 0.1 -
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