强瞬变热环境下高温结构快速变温跟踪控制试验方法及验证

李振磊; 李博琳; 李果; 包绍宸; 丁水汀; 夏舒洋; 左亮亮

doi:10.13224/j.cnki.jasp.20240529

强瞬变热环境下高温结构快速变温跟踪控制试验方法及验证

doi: 10.13224/j.cnki.jasp.20240529

李振磊^1,,
李博琳²,
李果^2,*, ,,
包绍宸¹,
丁水汀^{2, 3},
夏舒洋²,
左亮亮²

1.
北京航空航天大学航空发动机研究院，北京 100191
2.
北京航空航天大学能源与动力工程学院，北京 100191
3.
中国民航大学，天津 300300

基金项目: 两机基础科学中心重点基金（P2022-B-Ⅰ-003-001）；国家自然科学基金（52475146）

详细信息

作者简介:
李振磊（1988-），男，副研究员，博士，研究领域为航空发动机系统安全性与适航。E-mail：lizhl@buaa.edu.cn

通讯作者:
李果（1983-），男，教授，博士，研究领域为航空发动机系统安全性与适航。E-mail：09869@buaa.edu.cn

中图分类号: V231.95
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- 被引次数: 0
出版历程
- 收稿日期: 2024-07-30
- 网络出版日期: 2025-01-07

Research and verification on variable temperature tracking control experimental methodology of high temperature structure in intense transient thermal environment

1.
Research Institute of Aero-Engine，Beihang University，Beijing 100191，China
2.
School of Energy and Power Engineering，Beihang University，Beijing 100191，China
3.
Civil Aviation University of China，Tianjin 300300，China

摘要

摘要:
针对先进航空发动机高温结构强瞬变热环境试验模拟需求，开发了快速变温跟踪控制试验方法并搭建了试验系统，对比两种面向不同温度变化率的控制方法，分别形成基于可编程控制器Arduino的单回路双作动proportion integration differentiation（PID）控制方法及基于智能仪表Eurotherm的双回路多段PID控制方法。通过仿真工具Simulink进行参数整定验证，利用该试验系统开展了不同速率目标与试样类型的快速变温跟踪控制试验。结果表明：航空发动机涡轮盘材料GH4169在300～650 ℃范围内三角波及梯形波目标下两种控制器控制误差均低于6.83%，控制效果平滑精准，空心薄壁管可控温度变化率达到100 ℃/s，基于Eurotherm的控制方法精度与适用性更具优势。
- 温度控制 /
- 温度跟踪 /
- proportion integration differentiation (PID) /
- 强瞬变热环境 /
- Arduino /
- Eurotherm
Abstract:
To simulate the intense transient thermal environment of advanced aero-engine in laboratory, an experimental system was constructed to achieve rapid temperature tracking control. Two control methodologies tailored to different temperature variation rates, i.e. single-loop double-acting proportion integration differentiation (PID) control method based on Arduino and double-loop multi-segment PID control method based on Eurotherm, were experimentally investigated and compared. Parameters tuning was validated using Simulink simulations, and the experimental system was utilized to conduct rapid temperature tracking tests. Within the temperature range of 300 ℃ to 650 ℃, both controllers achieved control errors below 6.83% when tracking triangular and trapezoidal wave targets. The Eurotherm-based controller exhibited clear advantages, achieving a maximum temperature change rate of 100 ℃/s.
- temperature control /
- temperature tracking /
- proportion integration differentiation (PID) /
- intense transient thermal environment /
- Arduino /
- Eurotherm

HTML

图 1 PID控制计算原理

Figure 1. PID control calculation principle

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图 2 温度控制器控制逻辑

Figure 2. Control logic of temperature controller

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图 3 控制过程仿真

Figure 3. Control process simulation

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图 4 基于Arduino的控制方法逻辑

Figure 4. Control methodology logic based on Arduino

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图 5 基于Eurotherm的控制方法逻辑

Figure 5. Control methodology logic based on Eurotherm

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图 6 快速变温跟踪控制试验系统

Figure 6. Rapid temperature tracking control experimental system

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图 7 空心薄壁管试样（单位：mm）

Figure 7. Specimen of hollow thin-wall tube （unit：mm）

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图 8 矩形平板试样（单位：mm）

Figure 8. Specimen of rectangular plate （unit：mm）

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图 9 作动量恒定温度变化曲线

Figure 9. Temperature curve with constant heating and cooling

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图 10 基于Arduino控制方法的试验结果（空心薄壁管）

Figure 10. Temperature change results based on Arduino control methodology （hollow thin-wall tube）

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图 11 基于Eurotherm控制方法的试验结果（空心薄壁管）

Figure 11. Temperature change results based on Eurotherm control methodology （hollow thin-wall tube）

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图 12 基于Eurotherm控制方法的试验结果（平板试样，20 ℃/s三角波）

Figure 12. Temperature change results based on Eurotherm control methodology （rectangular plate, tracking triangular wave of 20 ℃/s）

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表 1 基于Arduino控制方法的温度控制试验误差

Table 1. Temperature experimental error based on Arduino control methodology

试样	变温速率/ （℃/s）	目标波形	控制过程	控制误差/%
空心薄壁管	15	三角波	循环升温段	2.608 9
	15	三角波	循环降温段	6.274 8
	15	三角波	循环全程	4.441 8
	15	线性	仅降温	4.547 1

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表 2 基于Eurotherm控制方法的温度控制试验误差

Table 2. Temperature experimental error based on Eurotherm control methodology

试样	变温速率/ （℃/s）	目标波形	控制过程	控制误差/%
空心薄壁管	15	三角波	循环升温段	1.970 3
	15	三角波	循环降温段	2.856 5
	15	三角波	循环全程	2.413 4
	15	梯形波	循环升温段	1.812 6
	15	梯形波	循环恒温段	0.379 8
	15	梯形波	循环降温段	2.041 1
	15	梯形波	循环全程	1.411 1
	50	三角波	循环升温段	2.641 6
	50	三角波	循环降温段	3.104 4
	50	三角波	循环全程	2.798 0
	100	三角波	循环升温段	5.876 3
	100	三角波	循环降温段	6.825 9
	100	三角波	循环全程	6.351 1
平板	20	三角波	循环升温段	3.949 2
	20	三角波	循环降温段	3.757 2
	20	三角波	循环全程	3.843 5

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