Multidisciplinary collaborative mode for overall-component design of next-generation aero-engines based on MBSE
-
摘要:
为解决设计中的协同困难和多学科仿真集成问题，采用基于模型的系统工程（MBSE）方法，构建了需求-功能-逻辑-物理（RFLP）系统工程框架，并发展了针对总体-部件的高效分解综合模型，以实现流程化建模和管理。通过开发需求条目管理、系统建模语言（SysML）可视化建模工具，以及集成性能求解器支持的部件嵌入仿真方案，建立了一个多学科协同设计平台，实现了基于MBSE的航空发动机完整正向设计流程，构建了支持多厂所、多学科和多团队协同工作的 browser/server（B/S）架构环境，为航空发动机设计提供了高效可靠的解决方案。平台支持三维结构模型的轻量化、可视化及其管理与追溯，并通过部门权限管理和审批工作流打通了正向设计全流程。以高通流双变循环发动机为例进行验证，平台提高了设计的准确性，减少了重复劳动；SysML可视化建模为后续仿真提供了坚实基础；多学科仿真集成和多方案比选加快了设计迭代速度；三维结构管理模块提高了模型评审与优化效率。
-
关键词:
- 基于模型的系统工程（MBSE） /
- 正向设计 /
- 需求-功能-逻辑-物理（RFLP） /
- 系统建模语言（SysML） /
- 多学科仿真
Abstract:To address the challenges of collaborative difficulties and multi-disciplinary simulation integration in design, a model-based systems engineering (MBSE) methodology was adopted to construct a requirements-function-logic-physical (RFLP) system engineering framework and develop an efficient decomposition-synthesis model for system-component relationships, enabling streamlined modeling and management. Through the development of requirement item management, systems modeling language (SysML) visualization modeling tools and component-embedded simulation solutions supported by integrated performance solvers, a multi-disciplinary collaborative design platform was established, so that a complete forward design process for aero-engines based on MBSE was achieved, and a browser/server (B/S) architecture environment supporting multi-institute, multi-disciplinary and multi-team collaboration was built, providing an efficient and reliable solution for aero-engine design. The platform supported lightweight visualization, management, and traceability of three-dimensional structural models, and implemented a forward design workflow through departmental permission management and approval processes. Using a high-bypass dual-variable cycle engine as a validation example, the platform improved the design accuracy and reduced redundant work; SysML visual modeling provided a solid foundation for subsequent simulations; multi-disciplinary simulation integration and multi-scheme comparison accelerated design iteration speed; and the three-dimensional structure management module enhanced model review and optimization efficiency.
-
图 6 基于MBSE的航空发动机多学科协同设计平台系统架构
Figure 6. System architecture of the multidisciplinary collaborative design platform for aero-engines based on MBSE
图 8 需求条目增删改查总体逻辑
Figure 8. Overall logic of adding, deleting, modifying, and querying requirement items
图 10 需求基线与版本控制的功能与实现
Figure 10. Function and implementation of requirements baseline and version control
图 12 SysML在线功能建模模块图类型说明
Figure 12. Diagram type description of SysML online functional modeling module
图 14 航空发动机逻辑建模仿真模块框架
Figure 14. Framework of aero-engine logical modeling and simulation module
图 15 航空发动机逻辑建模仿真图形化交互界面
Figure 15. Graphical interactive interface of aero-engine logical modeling and simulation
图 23 发动机正推力运行时内涵道活动图
Figure 23. Inner duct activity diagram during forward thrust operation of engine
表 1 需求数据库表单设计
Table 1. Requirements database table design
名称 类型 描述 req_id bigint 需求id item bigint 需求标号 version bigint 需求版本 title varchar 需求标题 description varchar 需求描述 dept_id varchar 依托部门 del_flag char 逻辑删除标志 baseline char 需求基线版本 parent_id bigint 父需求id 
下载: 导出CSV
表 2 需求版本数据库表单设计
Table 2. Requirements version database table design
名称 类型 描述 id bigint 需求版本ID is_current bit 是否当前版本 is_base bit 是否为基版本 baseline varchar 版本基线 version_name varchar 版本名称 req_ids longtext 需求条目ID remark varchar 备注 creator varchar 创建者 create_time datetime 创建时间 updater varchar 更新者 update_time datetime 更新时间 deleted bit 是否删除
下载: 导出CSV
表 3 三维结构模型数据库表单设计
Table 3. 3D structural model database table design
名称 类型 描述 id bigint 物理模型ID item varchar 物理编号 objectid varchar 模型结构树ID title varchar 模型主标题 description varchar 模型内容 parent_id bigint 父一级物理模型 dept_id bigint 依托部门 creator varchar 创建者 create_time datetime 创建时间 updater varchar 更新者 update_time datetime 更新时间 deleted bit 是否删除 remark varchar 备注 model_path varchar 物理模型地址 req_id bigint 关联需求ID
下载: 导出CSV
-
[1] RAMOS A L, FERREIRA J V, BARCELÓ J. Model-based systems engineering: an emerging approach for modern systems[J]. IEEE Transactions on Systems, Man, and Cybernetics: Part C Applications and Reviews, 2012, 42(1): 101-111. doi: 10.1109/TSMCC.2011.2106495 [2] BASNET S, BAHOOTOROODY A, CHAAL M, et al. A decision-making framework for selecting an MBSE language–a case study to ship pilotage[J]. Expert Systems with Applications, 2022, 193: 116451. doi: 10.1016/j.eswa.2021.116451 [3] 董梦如, 王国新, 鲁金直, 等. 基于WordCloud技术的MBSE发展态势研究[J]. 系统工程与电子技术, 2024, 46(2): 534-548. DONG Mengru, WANG Guoxin, LU Jinzhi, et al. Research on the development trend of MBSE based on WordCloud technology[J]. Systems Engineering and Electronics, 2024, 46(2): 534-548. (in ChineseDONG Mengru, WANG Guoxin, LU Jinzhi, et al. Research on the development trend of MBSE based on WordCloud technology[J]. Systems Engineering and Electronics, 2024, 46(2): 534-548. (in Chinese) [4] 刘玉生. MBSE: 实现中国制造创新设计的使能技术探析[J]. 科技导报, 2017, 35(22): 58-64. LIU Yusheng. MBSE: the enabling technology for the innovative design of intelligent manufacturing in China[J]. Science & Technology Review, 2017, 35(22): 58-64. (in ChineseLIU Yusheng. MBSE: the enabling technology for the innovative design of intelligent manufacturing in China[J]. Science & Technology Review, 2017, 35(22): 58-64. (in Chinese) [5] 张玉金, 黄博, 廖文和. 面向场景的航空发动机基于模型的系统工程设计[J]. 计算机集成制造系统, 2021, 27(11): 3093-3102. ZHANG Yujin, HUANG Bo, LIAO Wenhe. MBSE unified modeling and design method of commercial aeroengine for operation scenario[J]. Computer Integrated Manufacturing Systems, 2021, 27(11):3093-3102. (in ChineseZHANG Yujin, HUANG Bo, LIAO Wenhe. MBSE unified modeling and design method of commercial aeroengine for operation scenario[J]. Computer Integrated Manufacturing Systems, 2021, 27(11):3093-3102. (in Chinese) [6] CHEN Ruirui, CHEN C H, LIU Yusheng, et al. Ontology-based requirement verification for complex systems[J]. Advanced Engineering Informatics, 2020, 46: 101148. doi: 10.1016/j.aei.2020.101148 [7] WANG Haoqi, THOMSON V, TANG Chengtong. Change propagation analysis for system modeling using Semantic Web technology[J]. Advanced Engineering Informatics, 2018, 35: 17-29. doi: 10.1016/j.aei.2017.11.004 [8] LIU Juan, LIU Jianhua, ZHUANG Cunbo, et al. Construction method of shop-floor digital twin based on MBSE[J]. Journal of Manufacturing Systems, 2021, 60: 93-118. doi: 10.1016/j.jmsy.2021.05.004 [9] ZHANG Xi, WU Bo, ZHANG Xin, et al. An effective MBSE approach for constructing industrial robot digital twin system[J]. Robotics and Computer-Integrated Manufacturing, 2023, 80: 102455. doi: 10.1016/j.rcim.2022.102455 [10] AHMAD T, IQBAL J, ASHRAF A, et al. Model-based testing using UML activity diagrams: a systematic mapping study[J]. Computer Science Review, 2019, 33: 98-112. doi: 10.1016/j.cosrev.2019.07.001 [11] 侯雄, 李东方. MBSE技术及其在航天控制中的应用[J]. 航天控制, 2023, 41(5): 3-13. HOU Xiong, LI Dongfang. MBSE technology and its application in aerospace control[J]. Aerospace Control, 2023, 41(5): 3-13. (in Chinese doi: 10.3969/j.issn.1006-3242.2023.05.001HOU Xiong, LI Dongfang. MBSE technology and its application in aerospace control[J]. Aerospace Control, 2023, 41(5): 3-13. (in Chinese) doi: 10.3969/j.issn.1006-3242.2023.05.001 [12] 古鹏飞, 张霖, 陈真, 等. 基于X语言的起飞场景民机协同设计与仿真一体化方法[J]. 系统仿真学报, 2022, 34(5): 929-943. GU Pengfei, ZHANG Lin, CHEN Zhen, et al. Collaborative design and simulation integrated method of civil aircraft take-off scenarios based on X language[J]. Journal of System Simulation, 2022, 34(5): 929-943. (in ChineseGU Pengfei, ZHANG Lin, CHEN Zhen, et al. Collaborative design and simulation integrated method of civil aircraft take-off scenarios based on X language[J]. Journal of System Simulation, 2022, 34(5): 929-943. (in Chinese) [13] 何旭, 张海柱, 丁国富, 等. 基于MBSE的高速列车转向架系统设计建模方法[J]. 机械设计与研究, 2022, 38(4): 179-185, 191. HE Xu, ZHANG Haizhu, DING Guofu, et al. Modeling method for design of high-speed train bogie system based on MBSE[J]. Machine Design & Research, 2022, 38(4): 179-185, 191. (in ChineseHE Xu, ZHANG Haizhu, DING Guofu, et al. Modeling method for design of high-speed train bogie system based on MBSE[J]. Machine Design & Research, 2022, 38(4): 179-185, 191. (in Chinese) [14] KLEINER S, KRAMER C. Model based design with systems engineering based on RFLP using V6[C]//Smart Product Engineering. Berlin: Springer, 2013: 93-102. [15] 李涛, 叶波, 罗鑫. 基于RFLP模型的飞机复杂系统总装工艺流程设计[J]. 航空制造技术, 2020, 63(6): 24-31. LI Tao, YE Bo, LUO Xin. Final assembly process planning of aircraft complex systems based on RFLP models[J]. Aeronautical Manufacturing Technology, 2020, 63(6): 24-31. (in ChineseLI Tao, YE Bo, LUO Xin. Final assembly process planning of aircraft complex systems based on RFLP models[J]. Aeronautical Manufacturing Technology, 2020, 63(6): 24-31. (in Chinese) [16] GU Ye, ZHANG Shuyou, QIU Lemiao. Digital twin driven requirement conversion in smart customized design[J]. IEEE Access, 2021, 9: 64414-64426. doi: 10.1109/ACCESS.2021.3075069 [17] 罗婷婷. 基于系统工程的商用航空发动机研制需求管理方法研究[J]. 航空制造技术, 2015, 58(3): 107-109, 112. LUO Tingting. System engineering-based requirement management method for commercial aeroengine[J]. Aeronautical Manufacturing Technology, 2015, 58(3): 107-109, 112. (in ChineseLUO Tingting. System engineering-based requirement management method for commercial aeroengine[J]. Aeronautical Manufacturing Technology, 2015, 58(3): 107-109, 112. (in Chinese) [18] 朱日兴. 航空发动机需求追溯管理分析[J]. 民用飞机设计与研究, 2022(3): 105-111. ZHU Rixing. Analysis of traceability management for aero-engine requirement[J]. Civil Aircraft Design & Research, 2022(3): 105-111. (in ChineseZHU Rixing. Analysis of traceability management for aero-engine requirement[J]. Civil Aircraft Design & Research, 2022(3): 105-111. (in Chinese) [19] CAO Yue, LIU Yusheng, QIN Xujia. A hybrid approach to system verification in early design for complex mechatronic systems based on formal functional semantics[J]. Advanced Engineering Informatics, 2023, 58: 102201. doi: 10.1016/j.aei.2023.102201 [20] HIRTZ J, STONE R B, MCADAMS D A, et al. A functional basis for engineering design: Reconciling and evolving previous efforts[J]. Research in Engineering Design, 2002, 13(2): 65-82. doi: 10.1007/s00163-001-0008-3 [21] YUAN Lin, LIU Yusheng, SUN Zhongfei, et al. A hybrid approach for the automation of functional decomposition in conceptual design[J]. Journal of Engineering Design, 2016, 27(4/5/6): 333-360. [22] 郭钢, 汤华茂, 罗妤. 基于语义的产品功能形式化建模[J]. 计算机集成制造系统, 2011, 17(6): 1171-1177. GUO Gang, TANG Huamao, LUO Yu. Semantic-based product functional formal modeling[J]. Computer Integrated Manufacturing Systems, 2011, 17(6): 1171-1177. (in ChineseGUO Gang, TANG Huamao, LUO Yu. Semantic-based product functional formal modeling[J]. Computer Integrated Manufacturing Systems, 2011, 17(6): 1171-1177. (in Chinese) [23] CAO Yue, LIU Yusheng, FAN Hongri, et al. SysML-based uniform behavior modeling and automated mapping of design and simulation model for complex mechatronics[J]. Computer-Aided Design, 2013, 45(3): 764-776. doi: 10.1016/j.cad.2012.05.001 [24] CHEN Ruirui, LIU Yusheng, CAO Yue, et al. A SysML-based modeling language for mechatronic system architecture[C]//35th Computers and Information in Engineering Conference. New York: ASME, 2015: V01BT02A041. [25] GRAVES H. Integrating reasoning with SysML[J]. INCOSE International Symposium, 2012, 22(1): 2228-2242. doi: 10.1002/j.2334-5837.2012.tb01470.x [26] XING Tao, ZHOU Chenchu, SHEN Xing, et al. A web-based collaborative method for SysML modeling[J]. Journal of Computing and Information Science in Engineering, 2022, 22(6): 064503. doi: 10.1115/1.4055240 [27] ZHONG Shaohong, SCARINCI A, CICIRELLO A. Natural language processing for systems engineering: automatic generation of systems modelling language diagrams[J]. Knowledge-Based Systems, 2023, 259: 110071. doi: 10.1016/j.knosys.2022.110071 [28] 曹悦. 基于SysML的多域复杂机电产品系统层建模与仿真集成研究[D]. 杭州: 浙江大学, 2011. CAO Yue. Integration of system-level modeling and simulation of multi-domain complicated mechatronic product in SysML[D]. Hangzhou: Zhejiang University, 2011. (in ChineseCAO Yue. Integration of system-level modeling and simulation of multi-domain complicated mechatronic product in SysML[D]. Hangzhou: Zhejiang University, 2011. (in Chinese) [29] 刘玉生, 袁文强, 樊红日, 等. 基于SysML的模型驱动复杂产品设计的信息集成框架研究[J]. 中国机械工程, 2012, 23(12): 1438-1445. LIU Yusheng, YUAN Wenqiang, FAN Hongri, et al. Research on information integration framework of SysML based model-driven design of complex products[J]. China Mechanical Engineering, 2012, 23(12): 1438-1445. (in Chinese doi: 10.3969/j.issn.1004-132X.2012.12.012LIU Yusheng, YUAN Wenqiang, FAN Hongri, et al. Research on information integration framework of SysML based model-driven design of complex products[J]. China Mechanical Engineering, 2012, 23(12): 1438-1445. (in Chinese) doi: 10.3969/j.issn.1004-132X.2012.12.012 [30] 尹成钫. 基于SysML的机电系统设计与仿真同步集成方法[D]. 杭州: 杭州电子科技大学, 2023. YIN Chengfang. Synchronous integration method of mechatronic system design and simulation based on SysML[D]. Hangzhou: Hangzhou Dianzi University, 2023. (in ChineseYIN Chengfang. Synchronous integration method of mechatronic system design and simulation based on SysML[D]. Hangzhou: Hangzhou Dianzi University, 2023. (in Chinese) [31] 赵文昆, 陈仲光, 张志舒. 航空发动机多部件3维性能联合仿真探索验证与展望[J]. 航空发动机, 2023, 49(3): 23-28. ZHAO Wenkun, CHEN Zhongguang, ZHANG Zhishu. Exploration, validation and prospect of 3D multi-component performance simulation of aeroengine[J]. Aeroengine, 2023, 49(3): 23-28. (in ChineseZHAO Wenkun, CHEN Zhongguang, ZHANG Zhishu. Exploration, validation and prospect of 3D multi-component performance simulation of aeroengine[J]. Aeroengine, 2023, 49(3): 23-28. (in Chinese) [32] LI Yuanfu, CHEN Jinwei, HU Zhenchao, et al. Co-simulation of complex engineered systems enabled by a cognitive twin architecture[J]. International Journal of Production Research, 2022, 60(24): 7588-7609. doi: 10.1080/00207543.2021.1971318 [33] CHEN Gao, FAN Jiang. Design and realization of total performance simulation platform for aircraft engine based on modelica[J]. Applied Mechanics and Materials, 2013, 404: 324-330. doi: 10.4028/www.scientific.net/AMM.404.324 [34] DING Shuhui, FENG Qiang, SUN Zhaoyang, et al. MBD based 3D CAD model automatic feature recognition and similarity evaluation[J]. IEEE Access, 2021, 9: 150403-150425. doi: 10.1109/ACCESS.2021.3126333 -
点击查看大图
计量
- 文章访问数: 630
- HTML浏览量: 692
- PDF量: 80
- 被引次数: 0