Study on film cooling characteristics of non-uniform layout corrugated heat shield with inclined holes on leeward side
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摘要:
针对纵向波纹隔热屏波峰处冷却效率低的问题,提出了一种仅波谷背风侧倾斜开孔的非均匀布局型纵向波纹隔热屏,基于CFD商用软件,使用流固耦合数值模拟方法,与均匀布局、疏密型布局等传统结构方案进行了对比研究,并在孔倾角为20°~40°、吹风比为0.82~1.85的情况下对隔热屏壁面冷却效果进行了分析,研究了孔倾角和吹风比对隔热屏冷却效率的影响规律。结果表明:该方案可以充分利用背风侧动压进气,能显著缩小壁面高温区,提高波峰冷却效率,同时可以改善壁面温度均匀性。孔倾角越小,波谷冷却效率越低,波峰冷却效率越高,波峰冷却效率在孔倾角为30°~35°时最高,相比基准方案提高了5.62%;在吹风比为1.85时,该方案对波峰冷却效率的提升幅度最大,相比基准方案提高了5.57%,但冷却效率均匀系数减小了7.57%。
Abstract:To address the issue of low cooling efficiency at the crests of longitudinally corrugated heat shields, a novel structural—a non-uniformly distributed longitudinally corrugated heat shield with inclined perforations only on the leeward side of the troughs, was proposed. Using commercial CFD software and fluid-solid coupled numerical simulation methods, comparative studies were conducted with traditional structural schemes including uniformly distributed and graded-density configurations. The cooling performance of the heat shield's wall was analyzed under hole inclination angles ranging from 20° to 40° and blowing ratios between 0.82 and 1.85, and the effects of inclination angle and blowing ratio on cooling efficiency were examined. The results showed that the proposed design effectively utilized dynamic pressure intake on the leeward side, significantly reduced high-temperature zones on the wall, improved crest cooling efficiency, and enhanced wall temperature uniformity. A smaller inclination angle decreased trough cooling efficiency but increased crest cooling efficiency, with the crest cooling efficiency reaching its peak at an inclination angle of 30° to 35°, representing a 5.62% improvement compared with the baseline model. At a blowing ratio of 1.85, the maximum enhancement in crest cooling efficiency reached 5.57% compared with the baseline model, though accompanied by a 7.57% reduction in cooling efficiency uniformity coefficient.
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表 1 边界条件
Table 1. Boundary conditions
参数 数值 次流入口质量流量$ {\dot{m}}_{\text{cin}} $/(kg/s) 0.00733 主流入口质量流量$ {\dot{m}}_{\text{hin}} $/(kg/s) 0.04199 次流出口质量流量$ {\dot{m}}_{\text{cout}} $/(kg/s) 0.005352 次流入口温度Tc/K 485.6 主流入口温度Th/K 2100 表 2 不同孔倾角方案结构参数
Table 2. Structure parameters of different hole inclination angle schemes
方案 孔径d/mm 孔倾角α/(°) 开孔方式 Case 0 0.4 90 垂直 Case 4-20° 0.61 20 倾斜 Case 4-25° 0.61 25 倾斜 Case 4-30° 0.61 30 倾斜 Case 4-35° 0.61 35 倾斜 Case 4-40° 0.61 40 倾斜 Case 3 0.61 90 垂直 表 3 不同吹风比方案结构参数
Table 3. Structure parameters of different blowing ratio schemes
方案 孔径d/mm 孔倾角α/(°) M Case 0-M1.85 0.4 90 1.85 Case 4-α35-M1.85 0.61 35 1.85 Case 0-M1.46 0.45 90 1.46 Case 4-α35-M1.46 0.69 35 1.46 Case 0-M1.18 0.5 90 1.18 Case 4-α35-M1.18 0.76 35 1.18 Case 0-M0.82 0.6 90 0.82 Case 4-α35-M0.82 0.92 35 0.82 -
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