Analysis of vibration reduction in engine rotors using elastic-support dry friction dampers with time-varying normal force
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摘要:
针对航空发动机转子通过临界转速时的振动问题,提出了在常值正压力基础上引入谐波分量的时变正压力弹支干摩擦阻尼器。首先根据转子系统的运动特点,以简化的二维干摩擦动力学模型为对象,通过扩展傅里叶全局参数敏感性分析方法,研究了时变正压力在典型二维运动轨迹下对干摩擦阻尼的影响机制。结果表明:对于圆形运动轨迹,时变正压力会削弱常值正压力的减振性能;而对于椭圆形运动轨迹,正压力的2阶谐波分量能够进一步增强减振效果,可使振动响应峰值进一步下降24.7%。在此基础上,将弹支干摩擦阻尼器应用于某型航空发动机的低压转子系统,采用2阶谐波时变正压力控制策略,基于高保真有限元模型和谐波平衡法开展动力学仿真分析。结果显示,对2阶谐波分量进行有效控制后,相较于常正压力,时变正压力弹支干摩擦阻尼器使得转子系统的2阶反进动、2阶正进动和3阶反进动的共振峰值分别进一步降低35.6%、10.6%和5.1%。
Abstract:To address the vibration issues encountered by aero-engine rotors when passing through critical speeds, a time-varying normal force elastic-support dry friction damper, incorporating a harmonic component alongside a constant normal force, was proposed. A simplified two-dimensional dry friction dynamic model, representing the rotor system's motion characteristics, was analyzed. Using an extended Fourier global parameter sensitivity analysis method, the influence of time-varying normal force on dry friction damping under typical two-dimensional motion trajectories was investigated. The results indicated that for circular motion trajectories, time-varying normal force diminished the vibration reduction performance compared with constant normal force. In contrast, for elliptical motion trajectories, the inclusion of a second-order harmonic component enhanced vibration reduction, achieving a 24.7% reduction in peak vibration response. Based on these findings, the elastic-support dry friction damper was applied to the low-pressure rotor system of an aero-engine, utilizing a second-order harmonic time-varying normal force control strategy. Dynamic simulations were conducted using a high-fidelity finite element model and harmonic balance method, revealing significant improvements. Compared with constant normal force, the proposed damper reduced the resonance peak values of the second-order backward whirl, second-order forward whirl, and third-order backward whirl of the rotor system by 35.6%, 10.6%, and 5.1%, respectively.
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表 1 二自由度干摩擦系统的参数
Table 1. Parameters of two-dimensional dry friction system
参数 数值 含义 $ m $/kg 1 质量 $ {c}_{x} $/(N·s/m) 1 x方向阻尼系数 $ {c}_{y} $/(N·s/m) 1 y方向阻尼系数 $ {k}_{x} $/104 (N/m) 4 x方向刚度系数 $ {k}_{y} $/104 (N/m) 4 y方向刚度系数 $ f_{{x}}^{\text{ext}} (t) $/N $ 10\cos (\omega t) $ x方向激振力(圆形) $ 10\cos (\omega t) $ x方向激振力(椭圆形) $ f_{y}^{\text{ext}} (t) $/N $ 10\sin (\omega t) $ y方向激振力(圆形) $ 5\sin (\omega t) $ y方向激振力(椭圆形) $ \mu $ 0.3 摩擦因数 $ {k}_{\text{t}} $/103 (N/m) 1 接触刚度 表 2 前3阶临界转速和振型特点
Table 2. First three-order critical speeds and vibration characteristics
阶次 临界转速/(r/min) 振型特点 1阶反进动 2507 涡轮主导的整体俯仰 1阶正进动 3089 涡轮主导的整体俯仰 2阶反进动 3395 风扇主导的局部摆动 2阶正进动 4312 风扇主导的局部摆动 3阶反进动 4483 转轴弯曲与涡轮摆动 3阶正进动 6155 转轴弯曲与涡轮摆动 表 3 时变正压力的取值和转速计算区间
Table 3. Values of time-varying normal force and speed range
参数 数值 2阶反进动 2阶正进动 3阶反进动 转速区间/(r/min) [ 3180 ,3860 ]( 3860 ,4460 ]( 4460 ,4850 ]常值正压力/N 800 1000 900 谐波振幅/N [160, 480] [200, 600] [180, 540] 谐波相位/rad $ [0,2{\text{π}} ] $ $ [0,2{\text{π}}] $ $ [0,2{\text{π}}] $ -
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