Numerical simulation and experimental study on flow and heat transfer characteristics in tube with jet chamber
-
摘要:
针对传统圆管内单相表面传热过程中一直存在的厚热边界层以及流体混合不足的问题,研究了一种新型射流腔插入物,通过实验与数值模拟研究其在雷诺数
Re =200~1100 范围内对圆管内流体流动和传热的影响机理。结果显示,新型射流腔能够产生垂直于换热壁面的强射流,在流体热边界层内产生强烈的扰动,促进空间冷热流体的混合,显著地提升了对流传热效率,即努塞尔数(Nu )。相比于涡杆和翼型扰流结构,归一化的Nu 提升了约一倍。同时,综合评价指标(η )也远高于两者,达到了2.4。此外,数值模拟结果显示,中心杆直径越大,换热性能越好,直径为6 mm时Nu 高达117,相比光滑圆管提高了292%,综合评价指标(η )达到了2.86。因此,本文提出的新型射流腔插入物对管内表面传热有重要的影响作用,为设计高效圆管换热器提供了可选方案。Abstract:The single-phase convection heat transfer in traditional tube suffers from thick thermal boundary layer and insufficient fluid mixing. This study proposes a novel jet chamber insert to generate strong jetting flow. The effects of jet chamber on fluid flow and heat transfer characteristics of tube are experimentally and numerically investigated for Reynolds number varying from 200 to 1100. The results indicate that the jet chamber is capable of generating jet flows that impacts the inner wall vertically and disrupts the fluid and thermal boundary layers. Spatial fluid mixing is achieved, significantly enhancing convective heat transfer in terms of Nusselt number (Nu). The experimental results indicate that the normalized Nu is enhanced about 1-fold compared to that of coiled wire and vortex rods inserts. Also, the performance evaluation criteria (
η ) is much higher, up to 2.4. Furthermore, the numerical study shows that the rod diameter has significant impact on fluid flow and heat transfer performance. The larger diameter leads to higher heat transfer performance. TheNu is up to 117 when the diameter is 6 mm. Compared to smooth tube without any insert, an enhancement of 292% is achieved. Additionally, theη is increased to 2.86. Finally, this new jet chamber insert is very effective in improving convection heat transfer performance of tube, providing practical solution for the design of efficient heat exchanger. -
$ {D}_{0} $ 射流腔翼片直径,mm $ {t}_{\text{f,ave}} $ 流体平均温度,℃ $ {D}_{\text{hole}} $ 射流孔直径,mm $ {t}_{\text{w,ave}} $ 铜管内壁平均温度,℃ $ {D}_{\text{i}} $ 射流腔腔室直径,mm $ {\lambda }_{\text{w}} $ 铜的热导率,W/(m·℃) Φ 射流腔中心杆直径,mm $ \lambda $ 水的热导率,W/(m·℃) $ {D}_{\text{in}} $ 铜管内径,mm L 铜管的长度,mm $ {D}_{\text{out}} $ 铜管外径,mm $ {q}_{\text{eff}} $ 有效热流密度,W/m2 $ {W}_{\text{d}} $ 射流腔腔室长度,mm Re 雷诺数 $ {W}_{\text{c}} $ 射流腔腔室间距,mm Nu 努塞尔数 $ {W}_{\text{b}} $ 射流孔到腔室底部的最短距离,mm h 表面传热系数,W/(m2·℃) $ {W}_{\text{h}} $ 射流孔间距,mm u 流体入口速度,m/s Q 加热功率,W $\mu $ 动力黏度,Pa·s $ {Q}_{\text{loss}} $ 热损,W $ {p}_{\text{in}} $ 流体入口压力,kPa $ {t}_{\text{i}} $ 热电偶测点温度,℃ $ {p}_{\text{out}} $ 流体出口压力,kPa $ {t}_{\text{w}} $ 铜管外壁平均温度,℃ $ \Delta p $ 压降,kPa $ {t}_{\text{in}} $ 入口水温,℃ $ f $ 摩擦因数 $ {t}_{\text{out}} $ 出口水温,℃ η 综合评价指标 表 1 射流腔尺寸参数
Table 1. Jet chamber dimensional parameters mm
$ {D}_{0} $ $ {D}_{\text{i}} $ $ {D}_{\text{hole}} $ Φ $ {W}_{\text{d}} $ $ {W}_{\text{c}} $ $ {W}_{\text{b}} $ $ {W}_{\text{h}} $ 13.5 12 1.7 4 21 9 2 2.7 表 2 各参数的直接和间接不确定度
Table 2. Direct and indirect uncertainties for each parameter
参数 不确定度 压力传感器/% ± 0.25 加热功率/% ± 1 热损/% ± 1 电压/% ± 0.5 电流/% ± 0.5 体积流量/% ± 0.5 温度/℃ ± 0.4 有效热流密度/% ± 5.78 努塞尔数/% ± 6.4 系数换热系数/% ± 6.25 -
[1] 吕亚国, 刘振侠. 航空发动机管壳式燃-滑油散热器换热特性计算[J]. 航空动力学报, 2014, 29(12): 2830-2835. Lü/Lv/Lu/Lyu) Yaguo, Liu Zhenxia. Heat transfer characteristics calculation for aero-engine shell-tube fuel-oil heat exchanger[J]. Journal of Aerospace Power, 2014, 29(12): 2830-2835. (in ChineseLü/Lv/Lu/Lyu) Yaguo, Liu Zhenxia. Heat transfer characteristics calculation for aero-engine shell-tube fuel-oil heat exchanger[J]. Journal of Aerospace Power, 2014, 29(12): 2830-2835. (in Chinese [2] 殷唐. 基于数据中心散热优化的需求响应互动研究[D]. 南京: 东南大学, 2022. Yin Tang. Research on demand response interaction based on data center cooling optimization[D]. Nanjing: Southeast University, 2022. (in ChineseYin Tang. Research on demand response interaction based on data center cooling optimization[D]. Nanjing: Southeast University, 2022. (in Chinese) [3] 甘云华, 廖月鹏, 袁辉, 等. 通讯基站分离式热管换热器的传热性能实验研究[J]. 华南理工大学学报(自然科学版), 2023, 51(6): 109-118. Gan Yunhua, Liao Yuepeng, Yuan Hui, et al. Experimental study on heat transfer performance of separated heat pipe heat exchanger in communication base station[J]. Journal of South China University of Technology (Natural Science Edition), 2023, 51(6): 109-118. (in ChineseGan Yunhua, Liao Yuepeng, Yuan Hui, et al. Experimental study on heat transfer performance of separated heat pipe heat exchanger in communication base station[J]. Journal of South China University of Technology (Natural Science Edition), 2023, 51(6): 109-118. (in Chinese) [4] 徐晓明, 赵又群. 微型纯电动汽车动力舱风冷散热研究[J]. 航空动力学报, 2012, 27(7): 1532-1536. Xu Xiaoming, Zhao Youqun. Research on wind cooling disperse heat of micro electric vehicle power cabin[J]. Journal of Aerospace Power, 2012, 27(7): 1532-1536. (in Chinese doi: 10.13224/j.cnki.jasp.2012.07.033Xu Xiaoming, Zhao Youqun. Research on wind cooling disperse heat of micro electric vehicle power cabin[J]. Journal of Aerospace Power, 2012, 27(7): 1532-1536. (in Chinese) doi: 10.13224/j.cnki.jasp.2012.07.033 [5] Long R, Bao Y J, Huang X M, et al. Exergy analysis and working fluid selection of organic Rankine cycle for low grade waste heat recovery[J]. Energy, 2014, 73: 475-483. doi: 10.1016/j.energy.2014.06.040 [6] 何长江, 杨斯博, 张震, 等. 组合转子强化传热及阻垢装置稳定性分析[J]. 化工进展, 2014, 33(8): 1970-1973, 1978. He Changjiang, Yang Sibo, Zhang Zhen, et al. Stability analysis on heat transfer enhancement and anti-fouling device called rotor-assembled strands[J]. Chemical Industry and Engineering Progress, 2014, 33(8): 1970-1973, 1978. (in Chinese doi: 10.3969/j.issn.1000-6613.2014.08.005He Changjiang, Yang Sibo, Zhang Zhen, et al. Stability analysis on heat transfer enhancement and anti-fouling device called rotor-assembled strands[J]. Chemical Industry and Engineering Progress, 2014, 33(8): 1970-1973, 1978. (in Chinese) doi: 10.3969/j.issn.1000-6613.2014.08.005 [7] Liu Peng, Dong Zhimin, Lv Jinyi, et al. Numerical study on thermal-hydraulic performance and exergy analysis of laminar oil flow in a circular tube with fluid exchanger inserts[J]. International Journal of Thermal Sciences, 2020, 153: 106365. doi: 10.1016/j.ijthermalsci.2020.106365 [8] Lv J Y, Liu Z C, Liu W. Active design for the tube insert of center-connected deflectors based on the principle of exergy destruction minimization[J]. International Journal of Heat and Mass Transfer, 2020, 150: 119260. doi: 10.1016/j.ijheatmasstransfer.2019.119260 [9] 刘舜尧, 管文华. 管壳式换热器纽带强化传热实验研究[J]. 广东化工, 2009, 36(10): 175-177, 188. Liu Shunyao, Guan Wenhua. Experiment research on ties enhanced heat transfer of shell-and-tube exchanger[J]. Guangdong Chemical Industry, 2009, 36(10): 175-177, 188. (in Chinese doi: 10.3969/j.issn.1007-1865.2009.10.080Liu Shunyao, Guan Wenhua. Experiment research on ties enhanced heat transfer of shell-and-tube exchanger[J]. Guangdong Chemical Industry, 2009, 36(10): 175-177, 188. (in Chinese) doi: 10.3969/j.issn.1007-1865.2009.10.080 [10] Li Zhenzhou, Liang Yuxiang, Zhou Jianyang, et al. Mechanism of flow boiling heat transfer enhancement in minichannels with double twisted tape inserts: Experimental and numerical investigations[J]. International Journal of Heat and Mass Transfer, 2025, 252: 127484. doi: 10.1016/j.ijheatmasstransfer.2025.127484 [11] Benouis F Z, Egea A, García A, et al. Heat transfer enhancement in rectangular ducts with wire coil inserts: Applications in building-integrated CPVT systems[J]. Applied Thermal Engineering, 2025, 278: 127303. doi: 10.1016/j.applthermaleng.2025.127303 [12] Sivashanmugam P, Suresh S. Experimental studies on heat transfer and friction factor characteristics of turbulent flow through a circular tube fitted with helical screw-tape inserts[J]. Chemical Engineering and Processing: Process Intensification, 2007, 46(12): 1292-1298. doi: 10.1016/j.cep.2006.10.009 [13] 张春华, 王国清, 张利军, 等. 管内扭带强化传热技术: 涡流结构调控的进展与挑战[J]. 化工进展, 2025, 44(6): 3163-3174. Zhang Chunhua, Wang Guoqing, Zhang Lijun, et al. Twisted-tape-based heat transfer enhancement technology: Advances and challenges in vortex structure regulation[J]. Chemical Industry and Engineering Progress, 2025, 44(6): 3163-3174. (in Chinese doi: 10.16085/j.issn.1000-6613.2024-1770Zhang Chunhua, Wang Guoqing, Zhang Lijun, et al. Twisted-tape-based heat transfer enhancement technology: Advances and challenges in vortex structure regulation[J]. Chemical Industry and Engineering Progress, 2025, 44(6): 3163-3174. (in Chinese) doi: 10.16085/j.issn.1000-6613.2024-1770 [14] Guo Jian, Fan Aiwu, Zhang Xiaoyu, et al. A numerical study on heat transfer and friction factor characteristics of laminar flow in a circular tube fitted with center-cleared twisted tape[J]. International Journal of Thermal Sciences, 2011, 50(7): 1263-1270. doi: 10.1016/j.ijthermalsci.2011.02.010 [15] 陶振宇, 刘京雷, 徐鹏. 自旋扭带强化传热及旋转特性[J]. 化工进展, 2015, 34(6): 1582-1587. Tao Zhenyu, Liu Jinglei, Xu Peng. Enhancement of heat transfer and rotation characteristics of self-rotating twisted tape[J]. Chemical Industry and Engineering Progress, 2015, 34(6): 1582-1587. (in Chinese doi: 10.16085/j.issn.1000-6613.2015.06.013Tao Zhenyu, Liu Jinglei, Xu Peng. Enhancement of heat transfer and rotation characteristics of self-rotating twisted tape[J]. Chemical Industry and Engineering Progress, 2015, 34(6): 1582-1587. (in Chinese) doi: 10.16085/j.issn.1000-6613.2015.06.013 [16] García A, Martin R H, Pérez-garcía J. Experimental study of heat transfer enhancement in a flat-plate solar water collector with wire-coil inserts[J]. Applied Thermal Engineering, 2013, 61(2): 461-468. doi: 10.1016/j.applthermaleng.2013.07.048 [17] Kumar Ahirwar B, Kumar A. A comprehensive review on heat transfer enhancement in tubular heat exchangers using twisted tapes, wire coil inserts, and their combined effect with nanofluids[J]. Renewable and Sustainable Energy Reviews, 2025, 224: 116035. doi: 10.1016/j.rser.2025.116035 [18] Chaurasia S R, Sarviya R M. Thermal performance analysis of CuO/water nanofluid flow in a pipe with single and double strip helical screw tape[J]. Applied Thermal Engineering, 2020, 166: 114631. doi: 10.1016/j.applthermaleng.2019.114631 [19] Tusar M, Ahmed K, Bhuiya M, et al. CFD study of heat transfer enhancement and fluid flow characteristics of laminar flow through tube with helical screw tape insert[J]. Energy Procedia, 2019, 160: 699-706. doi: 10.1016/j.egypro.2019.02.190 [20] 苏欣, 程新广, 孟继安, 等. 层流场协同方程的验证及其性质[J]. 工程热物理学报, 2005, 26(2): 289-291. Su Xin, Cheng Xinguang, Meng Ji’an, et al. Verification and characteristics of laminar field coordination equation[J]. Journal of Engineering Thermophysics, 2005, 26(2): 289-291. (in Chinese doi: 10.3321/j.issn:0253-231X.2005.02.033Su Xin, Cheng Xinguang, Meng Ji’an, et al. Verification and characteristics of laminar field coordination equation[J]. Journal of Engineering Thermophysics, 2005, 26(2): 289-291. (in Chinese) doi: 10.3321/j.issn:0253-231X.2005.02.033 [21] 李娟, 凌祥, 彭浩. 基于场协同原理的横排锯齿翅片湍流传热强化机理[J]. 航空动力学报, 2015, 30(10): 2376-2383. Li Juan, Ling Xiang, Peng Hao. Heat transfer enhancement mechanism of transverse direction type serrated fin in turbulent flow based on field synergy principle[J]. Journal of Aerospace Power, 2015, 30(10): 2376-2383. (in Chinese doi: 10.13224/j.cnki.jasp.2015.10.011Li Juan, Ling Xiang, Peng Hao. Heat transfer enhancement mechanism of transverse direction type serrated fin in turbulent flow based on field synergy principle[J]. Journal of Aerospace Power, 2015, 30(10): 2376-2383. (in Chinese) doi: 10.13224/j.cnki.jasp.2015.10.011 [22] Liu Peng, Zheng Nianben, Shan Feng, et al. An experimental and numerical study on the laminar heat transfer and flow characteristics of a circular tube fitted with multiple conical strips inserts[J]. International Journal of Heat and Mass Transfer, 2018, 117: 691-709. doi: 10.1016/j.ijheatmasstransfer.2017.10.035 [23] Han Qun, Liu Zhaoxuan, Li Wenming. Enhanced thermal performance by spatial chaotic mixing in a saw-like microchannel[J]. International Journal of Thermal Sciences, 2023, 186: 108148. doi: 10.1016/j.ijthermalsci.2023.108148 [24] Al-asadi M T, Alkasmoul F S, Wilson M C T. Heat transfer enhancement in a micro-channel cooling system using cylindrical vortex generators[J]. International Communications in Heat and Mass Transfer, 2016, 74: 40-47. doi: 10.1016/j.icheatmasstransfer.2016.03.002 [25] Al-asadi M T, Alkasmoul F S, Wilson M C T. Benefits of spanwise gaps in cylindrical vortex generators for conjugate heat transfer enhancement in micro-channels[J]. Applied Thermal Engineering, 2018, 130: 571-586. doi: 10.1016/j.applthermaleng.2017.10.157 [26] Webb R L. Performance evaluation criteria for use of enhanced heat transfer surfaces in heat exchanger design[J]. International Journal of Heat and Mass Transfer, 1981, 24(4): 715-726. doi: 10.1016/0017-9310(81)90015-6 [27] Lee P S, Garimella S V. Saturated flow boiling heat transfer and pressure drop in silicon microchannel arrays[J]. International Journal of Heat and Mass Transfer, 2008, 51(3/4): 789-806. doi: 10.1016/j.ijheatmasstransfer.2007.04.019 [28] 邓先和, 洪宇翔, 刘海敏. 层流传热中有效传热温差的改善及复合强化传热[J]. 化工进展, 2012, 31(11): 2390-2394. Deng Xianhe, Hong Yuxiang, Liu Haimin. Study on improvement of effective heat transfer temperature difference and enhancement of compound heat transfer in laminar flow[J]. Chemical Industry and Engineering Progress, 2012, 31(11): 2390-2394. (in Chinese doi: 10.16085/j.issn.1000-6613.2012.11.003Deng Xianhe, Hong Yuxiang, Liu Haimin. Study on improvement of effective heat transfer temperature difference and enhancement of compound heat transfer in laminar flow[J]. Chemical Industry and Engineering Progress, 2012, 31(11): 2390-2394. (in Chinese) doi: 10.16085/j.issn.1000-6613.2012.11.003 [29] Eiamsa-ard S, Wongcharee K. Convective heat transfer enhancement using Ag-water nanofluid in a micro-fin tube combined with non-uniform twisted tape[J]. International Journal of Mechanical Sciences, 2018, 146: 337-354. doi: 10.1016/j.ijmecsci.2018.07.040 [30] Guo Z Y, Li D Y, Wang B X. A novel concept for convective heat transfer enhancement[J]. International Journal of Heat and Mass Transfer, 1998, 41(14): 2221-2225. doi: 10.1016/s0017-9310(97)00272-x [31] 何燕, 张千. 梯形波带扰流元件对高黏度流体强化传热效率影响的实验研究[J]. 青岛科技大学学报(自然科学版), 2013, 34(1): 62-65. He Yan, Zhang Qian. Experimental study on the effect of trapezoidal-wave disturbance component on enhanced heat transfer efficiency of high-viscosity fluid[J]. Journal of Qingdao University of Science and Technology (Natural Science Edition), 2013, 34(1): 62-65. (in Chinese doi: 10.16351/j.1672-6987.2013.01.008He Yan, Zhang Qian. Experimental study on the effect of trapezoidal-wave disturbance component on enhanced heat transfer efficiency of high-viscosity fluid[J]. Journal of Qingdao University of Science and Technology (Natural Science Edition), 2013, 34(1): 62-65. (in Chinese) doi: 10.16351/j.1672-6987.2013.01.008 [32] 何国欣. 插入扰流元件强化传热的实验研究[D]. 西安: 西安科技大学, 2009. He Guoxin. Experimental research of heat transfer enhancement for meal-wire inserts in heat exchanger[D]. Xi’an: Xi’an University of Science and Technology, 2009. (in ChineseHe Guoxin. Experimental research of heat transfer enhancement for meal-wire inserts in heat exchanger[D]. Xi’an: Xi’an University of Science and Technology, 2009. (in Chinese) [33] Akhavan-behabadi M A, Kumar R, Salimpour M R, et al. Pressure drop and heat transfer augmentation due to coiled wire inserts during laminar flow of oil inside a horizontal tube[J]. International Journal of Thermal Sciences, 2010, 49(2): 373-379. doi: 10.1016/j.ijthermalsci.2009.06.004 [34] Zheng Nianben, Liu Peng, Shan Feng, et al. Numerical studies on thermo-hydraulic characteristics of laminar flow in a heat exchanger tube fitted with vortex rods[J]. International Journal of Thermal Sciences, 2016, 100: 448-456. doi: 10.1016/j.ijthermalsci.2015.09.008 [35] Ahmed H E, Ahmed M I, Yusoff M Z. Heat transfer enhancement in a triangular duct using compound nanofluids and turbulators[J]. Applied Thermal Engineering, 2015, 91: 191-201. doi: 10.1016/j.applthermaleng.2015.07.061 [36] 姚志敏, 张昊, 袁潇康, 等. 螺旋三叶管内二次流动传热分析[J]. 武汉理工大学学报(交通科学与工程版), 2025, 49(2): 318-323. Yao Zhimin, Zhang Hao, Yuan Xiaokang, et al. Analysis of secondary flow and heat transfer in twisted tri-lobed tube[J]. Journal of Wuhan University of Technology (Transportation Science & Engineering), 2025, 49(2): 318-323. (in ChineseYao Zhimin, Zhang Hao, Yuan Xiaokang, et al. Analysis of secondary flow and heat transfer in twisted tri-lobed tube[J]. Journal of Wuhan University of Technology (Transportation Science & Engineering), 2025, 49(2): 318-323. (in Chinese) [37] Guo Z Y, Tao W Q, Shah R K. The field synergy (coordination) principle and its applications in enhancing single phase convective heat transfer[J]. International Journal of Heat and Mass Transfer, 2005, 48(9): 1797-1807. doi: 10.1016/j.ijheatmasstransfer.2004.11.007 [38] Mohammadpour J, Salehi F, Lee A, et al. Nanofluid heat transfer in a microchannel heat sink with multiple synthetic jets and protrusions[J]. International Journal of Thermal Sciences, 2022, 179: 107642. doi: 10.1016/j.ijthermalsci.2022.107642 [39] 史亮雄, 赵俊杰, 万骐, 等. 管内插波浪形扰流元件强化传热数值模拟[J]. 机械设计与制造工程, 2025, 54(7): 1-6. Shi Liangxiong, Zhao Junjie, Wan Qi, et al. Numerical simulation on heat transfer enhancement in tube with wave spoiler[J]. Machine Design and Manufacturing Engineering, 2025, 54(7): 1-6. (in ChineShi Liangxiong, Zhao Junjie, Wan Qi, et al. Numerical simulation on heat transfer enhancement in tube with wave spoiler[J]. Machine Design and Manufacturing Engineering, 2025, 54(7): 1-6. (in Chine -

下载: