Evolution and loss mechanism of tip leakage flow in transonic compressor under gas-solid two-phase conditions
-
摘要:
为深入揭示气固两相工况下压气机叶尖间隙泄漏涡结构的动态演化规律及其性能影响机制,基于分离涡模拟(DES)与离散相模型(DPM),利用 Fluent 软件对 Rotor37 跨声速压气机开展了单相和气固两相工况下的数值模拟研究。采用 Omega 涡识别准则对叶尖间隙泄漏涡结构进行识别,采用熵产率作为压气机流动损失表征参数。研究结果表明:相较于单相工况,气固两相工况下压气机叶片 90% 叶高截面流道内超声速区域显著收窄,激波位置提前,且激波前缘出现减速过渡区;通过 Omega 准则对两种工况下叶尖泄漏涡结构的识别,发现颗粒相显著促进了涡旋结构的脱落与重组;通过观察压气机叶片上各位置熵产率变化,显示颗粒相的存在显著增大了压气机流动损失,并且降低了压气机的增压能力和等熵效率。
Abstract:To gain in-depth insights into the dynamic evolution law of the tip clearance leakage vortex structure in a compressor and its impact on performance under gas-solid two-phase conditions, numerical simulations were carried out on the Rotor37 transonic compressor under both single-phase and gas-solid two-phase operating conditions using Fluent software, based on the Detached Eddy Simulation DES (DES)-Discrete Phase Model (DPM) coupling model. The Omega vortex identification criterion was adopted to identify the tip clearance leakage vortex structure, and the entropy production rate was utilized as the characteristic parameter for quantifying the compressor’s flow losses. Results demonstrated that, compared with the single-phase condition, the supersonic region in the flow passage at the 90% blade height section of the compressor blade was significantly narrowed under the gas-solid two-phase condition, the shock wave position shifted upstream, and a deceleration transition zone appeared at the leading edge of the shock wave. Moreover, identification of the tip leakage vortex structures under the two operating conditions via the Omega criterion revealed that the particle phase significantly promoted the shedding and reorganization of the vortex structures. Additionally, observations of the variations in entropy production rate at different positions on the compressor blades showed that the presence of the particle phase not only significantly increased the compressor’s flow losses, but also reduced the compressor’s pressurization capacity and isentropic efficiency.
-
Key words:
- vortex identification /
- Omega criterion /
- gas-solid two-phase /
- compressor /
- entropy production rate /
- flow loss
-
表 1 NASA Rotor37设计参数
Table 1. NASA Rotor37 Design Parameters
参数 设计值 质量流量/(kg/s) 20.188 等熵效率 0.877 设计转速n/(r/min) 17188.7 叶片数N 36 转子叶尖速度/(m/s) 454.14 总温比 1.270 总压比π 2.106 -
[1] 樊澍. 吞砂对航空压气机叶片侵蚀及性能影响分析[D]. 哈尔滨: 哈尔滨工程大学, 2023. Fan Shu. Analysis of influence of sand swallowing on blade erosion and performance of aviation compressor[D]. Harbin: Harbin Engineering University, 2023. (in ChineseFan Shu. Analysis of influence of sand swallowing on blade erosion and performance of aviation compressor[D]. Harbin: Harbin Engineering University, 2023. (in Chinese) [2] Gohardani O. Impact of erosion testing aspects on current and future flight conditions[J]. Progress in Aerospace Sciences, 2011, 47(4): 280-303. doi: 10.1016/j.paerosci.2011.04.001 [3] Brun K, Nored M, Kurz R, et al. Analysis of solid particle surface impact behavior in turbomachines to assess blade erosion and fouling[R]. College Station, US: Texas A&M University, 2012. [4] 傅国如, 禹泽民, 王洪伟. 航空涡喷发动机压气机转子叶片常见失效模式的特点与规律[J]. 国外金属加工, 2006, 1(1): 18-24. Fu Guoru, Yu Zemin, Wang Hongwei. Main failure attributes and rule of compressor-blades in aero-engines[J]. Journal of International Metal Working, 2006, 1(1): 18-24. (in Chinese doi: 10.3969/j.issn.1673-6214.2006.01.005Fu Guoru, Yu Zemin, Wang Hongwei. Main failure attributes and rule of compressor-blades in aero-engines[J]. Journal of International Metal Working, 2006, 1(1): 18-24. (in Chinese) doi: 10.3969/j.issn.1673-6214.2006.01.005 [5] Tabakoff W, Hussein M. An experimental study of the effect of solid particles on the pressure at the blade surface in cascade[R]. Cincinnati, US: University of Cincinnati, 2012. [6] Ghenaiet A, Tan S C, Elder R L. Experimental investigation of axial fan erosion and performance degradation[J]. Proceedings of the Institution of Mechanical Engineers, Part A: Journal of Power and Energy, 2004, 218(6): 437-450. doi: 10.1243/0957650041761900 [7] 段辉, 杨芳, 宋敏娜, 等. 某型涡轴发动机吞砂试验性能衰减分析[C]// 第4届中国航空科学技术大会论文集. 北京: 中国航空学会, 2019: 660-666. Duan Hui, Yang Fang, Song Minna, et al. Analysis of performance degradation of a turboshaft engine during sand ingestion experiments. [C]// Proceedings of the 4th China Aeronautical Science and Technology Conference. Beijing: Chinese Society of Aeronautics and Astronautics, 2019: 660-666. (in ChineseDuan Hui, Yang Fang, Song Minna, et al. Analysis of performance degradation of a turboshaft engine during sand ingestion experiments. [C]// Proceedings of the 4th China Aeronautical Science and Technology Conference. Beijing: Chinese Society of Aeronautics and Astronautics, 2019: 660-666. (in Chinese) [8] Denton J D. The 1993 IGTI scholar lecture: loss mechanisms in turbomachines[J]. Journal of Turbomachinery, 1993, 115(4): 621-656. doi: 10.1115/1.2929299 [9] 吴艳辉, 楚武利, 张皓光. 轴流压气机失速初始扰动的研究进展[J]. 力学进展, 2008, 38(5): 571-584. Wu Yanhui, Chu Wuli, Zhang Haoguang. A review of studies on stall precursors in axial-flow compressor[J]. Advances in Mechanics, 2008, 38(5): 571-584. (in Chinese doi: 10.3321/j.issn:1000-0992.2008.05.004Wu Yanhui, Chu Wuli, Zhang Haoguang. A review of studies on stall precursors in axial-flow compressor[J]. Advances in Mechanics, 2008, 38(5): 571-584. (in Chinese) doi: 10.3321/j.issn:1000-0992.2008.05.004 [10] 于宏军, 刘宝杰, 刘火星, 等. 设计状态下压气机转子叶尖泄漏涡流动研究[J]. 航空学报, 2004, 25(1): 1-8. Yu Hongjun, Liu Baojie, Liu Huoxing, et al. Investigation of tip leakage vortex in compressor at design condition[J]. Acta Aeronautica et Astronautica Sinica, 2004, 25(1): 1-8. (in Chinese doi: 10.3321/j.issn:1000-6893.2004.01.001Yu Hongjun, Liu Baojie, Liu Huoxing, et al. Investigation of tip leakage vortex in compressor at design condition[J]. Acta Aeronautica et Astronautica Sinica, 2004, 25(1): 1-8. (in Chinese) doi: 10.3321/j.issn:1000-6893.2004.01.001 [11] 刘基盛, 李威, 贾志新, 等. 轴流压气机跨音叶型前缘优化设计[J]. 兵器装备工程学报, 2023, 44(3): 246-253. Liu Jisheng, Li Wei, Jia Zhixin, et al. Research on the optimization of the leading edge for transonic airfoil of axial flow compressors[J]. Journal of Ordnance Equipment Engineering, 2023, 44(3): 246-253. (in Chinese doi: 10.11809/bqzbgcxb2023.03.035Liu Jisheng, Li Wei, Jia Zhixin, et al. Research on the optimization of the leading edge for transonic airfoil of axial flow compressors[J]. Journal of Ordnance Equipment Engineering, 2023, 44(3): 246-253. (in Chinese) doi: 10.11809/bqzbgcxb2023.03.035 [12] Yamada K, Funazaki K, Furukawa M. The behavior of tip clearance flow at near-stall condition in a transonic axial compressor rotor[C]//Proceedings of ASME Turbo Expo: Power for Land, Sea, and Air. New York, US: ASME, 2007: 295-306. [13] 张燕峰, 楚武利, 卢新根. 跨声速轴流压气机近失速状态的间隙泄漏流流动特性[J]. 航空动力学报, 2008, 23(7): 1293-1298. Zhang Yanfeng, Chu Wuli, Lu Xingen. Numerical simulation of the flow characteristic of tip leakage flow in a transonic axial-flow compressor at near stall condition[J]. Journal of Aerospace Power, 2008, 23(7): 1293-1298. (in Chinese doi: 10.13224/j.cnki.jasp.2008.07.013Zhang Yanfeng, Chu Wuli, Lu Xingen. Numerical simulation of the flow characteristic of tip leakage flow in a transonic axial-flow compressor at near stall condition[J]. Journal of Aerospace Power, 2008, 23(7): 1293-1298. (in Chinese) doi: 10.13224/j.cnki.jasp.2008.07.013 [14] 郎进花, 楚武利, 安光耀, 等. 跨声速轴流压气机的失速发展机理[J]. 航空动力学报, 2018, 33(8): 1964-1973. Lang Jinhua, Chu Wuli, An Guangyao, et al. Mechanism of stall development in a transonic axial compressor[J]. Journal of Aerospace Power, 2018, 33(8): 1964-1973. (in Chinese doi: 10.13224/j.cnki.jasp.2018.08.020Lang Jinhua, Chu Wuli, An Guangyao, et al. Mechanism of stall development in a transonic axial compressor[J]. Journal of Aerospace Power, 2018, 33(8): 1964-1973. (in Chinese) doi: 10.13224/j.cnki.jasp.2018.08.020 [15] 胡书珍, 张燕峰, 卢新根, 等. 跨声速轴流压气机间隙泄漏流触发旋转失速[J]. 推进技术, 2010, 31(1): 47-51. Hu Shuzhen, Zhang Yanfeng, Lu Xingen, et al. Tip leakage flow trigger rotating stall in a transonic axial-flow compressor[J]. Journal of Propulsion Technology, 2010, 31(1): 47-51. (in Chinese doi: 10.13675/j.cnki.tjjs.2010.01.009Hu Shuzhen, Zhang Yanfeng, Lu Xingen, et al. Tip leakage flow trigger rotating stall in a transonic axial-flow compressor[J]. Journal of Propulsion Technology, 2010, 31(1): 47-51. (in Chinese) doi: 10.13675/j.cnki.tjjs.2010.01.009 [16] GJB1171-91: 军用直升机防砂尘要求[S]. [17] GJB2026-1994: 航空涡喷涡扇发动机吞砂试验要求[S]. [18] 苏祥宇, 任晓栋, 李雪松, 等. 跨音转子叶尖泄漏流动的DES研究[J]. 工程热物理学报, 2019, 40(7): 1491-1497. Su Xiangyu, Ren Xiaodong, Li Xuesong, et al. DES investigations of tip leakage flow in a transonic compressor rotor[J]. Journal of Engineering Thermophysics, 2019, 40(7): 1491-1497. (in ChineseSu Xiangyu, Ren Xiaodong, Li Xuesong, et al. DES investigations of tip leakage flow in a transonic compressor rotor[J]. Journal of Engineering Thermophysics, 2019, 40(7): 1491-1497. (in Chinese) [19] Green S. Fluid vortices[M]. New York, US: Springer Science & Business Media, 2012. [20] Liu Chaoqun, Yan Yonghua, Lu Ping. Physics of turbulence generation and sustenance in a boundary layer[J]. Computers & Fluids, 2014, 102: 353-384. doi: 10.1016/j.compfluid.2014.06.032 [21] Helmholtz H. Über integrale der hydrodynamischen gleichungen, welche den wirbelbewegungen entsprechen[J]. Journal für Die Reine und Angewandte Mathematik (Crelles Journal), 1858, 1858(55): 25-55. [22] Chong M S, Perry A E, Cantwell B J. A general classification of three-dimensional flow fields[J]. Physics of Fluids: A Fluid Dynamics, 1990, 2(5): 765-777. doi: 10.1063/1.857730 [23] Hunt J, Wray A, Moin P. Eddies, streams, and convergence zones in turbulent flows: CTRS88[J]. Stanford, US: Center for Turbulence Research (CTR) Report, 1988: 193-208. [24] Zhou J, Adrian R J, Balachandar S, et al. Mechanisms for generating coherent packets of hairpin vortices in channel flow[J]. Journal of Fluid Mechanics, 1999, 387: 353-396. doi: 10.1017/s002211209900467x [25] Jeong J, Hussain F. On the identification of a vortex[J]. Journal of Fluid Mechanics, 1995, 285: 69-94. doi: 10.1017/S0022112095000462 [26] Liu Zhining, Liu Zhixing, Liu Chaoqun, et al. Multilevel methods for temporal and spatial flow transition simulation in a rough channel[J]. International Journal for Numerical Methods in Fluids, 1994, 19(1): 23-40. doi: 10.1002/fld.1650190104 [27] Lu Ping, Yan Yonghua, Liu Chaoqun. Numerical investigation on mechanism of multiple vortex rings formation in late boundary-layer transition[J]. Computers & Fluids, 2013, 71: 156-168. doi: 10.1016/j.compfluid.2012.10.008 [28] Liu Chaoqun, Wang Yiqian, Yang Yong, et al. New omega vortex identification method[J]. Science China Physics, Mechanics & Astronomy, 2016, 59(8): 684711. [29] Liu Chaoqun, Gao Yisheng, Tian Shuling, et al. Rortex: a new vortex vector definition and vorticity tensor and vector decompositions[J]. Physics of Fluids, 2018, 30(3): 035103. doi: 10.1063/1.5023001 [30] Gao Yisheng, Liu Chaoqun. Rortex and comparison with eigenvalue-based vortex identification criteria[J]. Physics of Fluids, 2018, 30(8): 085107. doi: 10.1063/1.5040112 [31] Gao Yisheng, Liu Chaoqun. Rortex based velocity gradient tensor decomposition[J]. Physics of Fluids, 2019, 31: 011704. doi: 10.1063/1.5084739 [32] Bai Xiaorui, Cheng Huaiyu, Ji Bin, et al. Comparative Study of different vortex identification methods in a tip-leakage cavitating flow[J]. Ocean Engineering, 2020, 207: 107373. doi: 10.1016/j.oceaneng.2020.107373 [33] Wang Yufan, Zhang Weihao, Cao Xia, et al. The applicability of vortex identification methods for complex vortex structures in axial turbine rotor passages[J]. Journal of Hydrodynamics, 2019, 31(4): 700-707. doi: 10.1007/s42241-019-0046-9 [34] Greitzer E M, Tan C S, Graf M B. Internal Flow[M]. Cambridge, UK: Cambridge University Press, 2004. -

下载: