Transient response and damage analysis of bird strike on fan blades of civil aviation engines
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摘要:
通过调整鸟体撞击速度、撞击位置与发动机转速3类参数,采用显式动力学仿真方法,对 CFM56-7B 大涵道比民用涡扇发动机的风扇叶片开展瞬态鸟撞响应分析。研究结果表明:当鸟体以60、80、130 m/s撞击时,叶片在约4.2~4.3 ms出现最大Mises应力;撞击持续时间越长、轴向相对速度越小,累积损伤越严重。撞击位置改变峰值时刻与应力分布:在叶长的30%、50%、80%处撞击分别在2.6、4.1、4.2 ms出现应力峰,其中50%处产生的应力集中于叶根处;发动机转速与损伤程度呈正相关,高转速下叶片应力峰值显著增大。在鸟体质量为1.85 kg、鸟体速度为130 m/s、发动机转速为
5175 r/min工况下,撞击机匣外侧对叶片与机匣的破坏远大于撞击进口整流锥,表现为周向扩散的应力集中与叶尖局部塑性破坏。Abstract:By adjusting three parameters—bird impact speed, impact position, and engine speed, the transient bird-strike response of the fan blades of the CFM56-7B high-bypass-ratio civil turbofan engine was analyzed by explicit-dynamics simulation. Results showed that for impact speeds of 60, 80, and 130 m/s, the peak Mises stress occurred at about 4.2—4.3 ms. Longer impact duration and smaller axial-relative velocity caused more severe cumulative damage. Impact position changed the peak moment and the stress distribution. At 30%, 50%, and 80% of blade length the stress peaks occurred at about 2.6, 4.1, and 4.2 ms, respectively. An impact at 50% blade length produced stress concentration at the blade root. Engine speed was positively correlated with the damage; peak stress increased markedly at high speeds. Under the conditions of a mass of 1.85 kg, a speed of 130 m/s, and an engine speed of
5175 r/min, the damage from a bird striking the outer casing was much greater than that from a strike on the inlet fairing. This damage presented as circumferential stress concentration and local plastic damage at the blade tip.-
Key words:
- high bypass ratio fan /
- bird strike /
- stress /
- damage /
- impact dynamic response
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表 1 风扇增压级模型参数
Table 1. Model parameters of the fan booster stage
模型参数 数值 叶片数 风扇叶片(Fan) 24 出口导向叶片(OGV) 76 进口导向叶片(IGV) 108 一级转子(Rotor 1) 74 一级静子(Stator 1) 136 二级转子(Rotor 2) 78 二级静子(Stator 2) 136 三级转子(Rotor 3) 74 三级静子(Stator 3) 136 各级动叶叶顶间隙/mm 0.50 设计转速/(r/min) 5175 表 2 钛合金Ti-6AL-4V和铝合金AL 7075-T6材料参数
Table 2. Material parameters of Titanium alloy Ti-6AL-4V and aluminum alloy AL 7075-T6
参数 Ti-6AL-4V AL 7075-T6 17-4PH 密度ρ/
103 (kg·m3)4.4 2.6 7.75 屈服应力A/MPa 1098 369 1000 硬化系数B/MPa 1092 684 1146 应变率系数C 0.014 0.0083 0.28 表 3 某型发动机各部件材料属性与网格划分
Table 3. Material properties and mesh generation of each component of a certain type of engine
名称 材料 网格数 网格类型 机匣 AL 7075-T6 174634 壳网格 整流锥 AL 7075-T6 17904 体网格 风扇盘 Ti-6AL-4V 100968 体网格 分流环 AL 7075-T6 97129 壳网格 风扇叶片 Ti-6AL-4V 183820 体网格 出口导向叶片 AL 7075-T6 195548 体网格 静子叶片 17-4PH 3360 体网格 工作叶片 Ti-6AL-4V 2784 体网格 表 4 鸟体质量要求
Table 4. Mass requirements of the bird body
吸鸟分类 数量 质量/kg 适航条款 大鸟 1 2.75 33.76 (a) 中鸟 1 1.85 33.76 (b)(1) 小鸟 1 1.15 33.76 (c)(3) 表 5 不同鸟撞速度研究工况
Table 5. Research conditions for collision speeds of different birds
工况 鸟体质量/kg 鸟撞速度/
(m/s)转速/
(r/min)撞击扇叶
位置1 1.85 60 5175 80%H 2 1.85 80 5175 80%H 3 1.85 130 5175 80%H 表 6 鸟撞扇叶位置研究工况
Table 6. Research on the working conditions of bird strikes on fan blades
工况 鸟体
质量/kg鸟撞速度/
(m/s)转速/
(r/min)撞击扇叶
位置1 1.85 130 5175 30%H 2 1.85 130 5175 50%H 3 1.85 130 5175 80%H 表 7 不同转速撞击研究工况
Table 7. Impact research conditions at different rotational speeds
工况 鸟体
质量/kg鸟撞速度/
(m/s)转速/
(r/min)撞击扇叶
位置1 1.85 130 5175 80%H 2 1.85 130 4420 80%H 3 1.85 130 2600 80%H -
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