Dynamic analysis of combined support rotor under thermal load
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摘要:
针对航空发动机中热载荷对组合支承转子动力学特性的影响展开研究。建立了考虑温度影响的组合支承系统模型,推导了弹性环和鼠笼弹支的刚度、阻尼随温度变化的公式。通过有限元方法构建了动力涡轮转子三维模型,结合温度场分布分析了其热变形与热应力。在此基础上,提出了组合支承-转子双向耦合模型,结合该模型和转子三维有限元模型进一步分析了热载荷下转子动力学特性的变化规律。研究结果表明,热载荷将导致临界转速小幅下降,但振动幅值只在临界转速附近变化显著。在上述研究基础上,最后搭建了转子试验台验证了理论分析的正确性。
Abstract:The impact of thermal loads on the dynamic characteristics of a combined-support rotor system in aero-engines was investigated. A temperature-dependent model was developed for the combined-support system, deriving the formulas for the stiffness and damping of elastic rings and squirrel cage elastic supports under varying temperatures. A 3D finite element model of the power turbine rotor was developed, incorporating thermal deformation and stress analysis based on temperature field distribution. A bidirectional coupled model integrating the combined support and rotor was proposed, enabling further analysis of thermal-induced changes in rotor dynamics. Results indicated that thermal loads caused a minor reduction in critical speeds, while vibration amplitudes exhibited significant variations only near critical speed regions. Experimental validation on a rotor test rig confirmed the theoretical analysis.
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Key words:
- thermal load /
- rotor dynamics /
- elastic ring combined support /
- coupled system /
- unbalance response
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表 1 实际工程测量的关键位置温度
Table 1. Key position temperatures in actual engineering measurements
位置 温度/℃ 轴承前碳密封跑道 157 动力涡轮一级盘 340 动力涡轮二级盘 300 动力涡轮轴 147 其他 147 表 2 本文模型和实物转子临界转速对比
Table 2. Comparison between critical speeds of the present model and physical rotor
参数 实物转子 不考虑
耦合系统考虑
耦合系统1阶临界转速/
(r/min)5320 5485.5 5413.2 偏差率/% 3.102 1.748 2阶临界转速/
(r/min)8670 8829 8783.7 偏差率/% 1.834 1.303 3阶临界转速/
(r/min)24950 25194 25137 偏差率/% 0.954 0.75 表 3 不同热载荷下转子系统前三阶临界转速
Table 3. First three critical speeds of the rotor system under different thermal loads
各支承位置
温度/℃1阶临界转速/
(r/min)2阶临界转速/
(r/min)3阶临界转速/
(r/min)0 5700 9000 25200 40 5550 8850 25050 80 5400 8850 25050 120 5400 8700 24900 160 5250 8700 24900 200 5100 8550 24750 表 4 弹性环基本参数
Table 4. Basic parameters of elastic rings
参数 数值 参数 数值 内外凸台数n 8 渗油孔数/m 8 凸台对应圆心角度φ/(°) 10 渗油孔直径Φ/mm 1.5 弹性环厚度s/mm 1 弹性环径向长度LZ/mm 15 弹性环外圈直径R4/mm 56.5 弹性环内圈直径R1/mm 52.5 凸台高度H/mm 0.2 滑油黏度μ/(Pa·s) 0.018 -
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